In the form of slides, covering topics of:
1) Product range of Wuxi JACK Steel Plate Sheet Metal Butt Joining Welding Machine;
2) Wuxi JACK patent technology “Melt thru” (Single side welding, and double sides welding seam formation), being applied in Sheet Metal Steel Plate Flat Butt Welding Machine;
3) Huge benefits for customers with this machine;
4) Technical superiorities of Wuxi JACK Sheet Metal Steel Plate Butt Joint Welding Machine;
5) Welding quality management and multiple choices on configurations of Wuxi JACK Steel Plate Sheet Metal Butt Joint Welding Machine;
6) The integrated functions into Wuxi JACK Steel Plate Sheet Metal Butt Joining Welding Machine;
7) User friendly operation on Wuxi JACK Sheet Metal Steel Plate Flat Butt Welding Machine;
8) Complete line and broad customer base of Wuxi JACK Sheet Metal Steel Plate Butt Joint Welding Machine;
2. Our expectation: With reviewing on this web page, customers get an overall understanding on this superior product of Wuxi JACK: Steel Plate Sheet Metal Butt Joint Welding Machine.
MP series Sheet Metal Steel Plate Butt Joint Welding Machine is for completing butt joining on 2 pieces of metal plates, most majority carbon steel plate, from SAW (Submerged arc welding) butt welding:
Process parameters (Melt-thru welding voltage/ current/ speed) are chalked marked on the joint plate:
1) Standard Models: Wuxi JACK has series of conventional specifications, covering full range of workpieces side;
2) The max. width of workpieces is from 2000mm (MP20), up to 5000mm (MP50);
3) The max. thickness of workpieces is 40mm;
1) SAW (Submerged arc welding) is mainstream welding mode in steel plate Flat Butt Welder, applicable on medium to large thickness workpieces;
2) CO2 welding is tailor made mode for small thickness workpieces of less than 10mm, in sheet metal Flat Butt Welder;
1) Melt Thru refers to “Welding is carried out on one side of workpiece, and welding seams are finished on both sides of the workpiece”;
2) Significance: This is the central technique which guarantees successful running of the Steel Plate Sheet Metal Butt Joining Welding Machine. It is Wuxi JACK patent technology;
1) The workpiece feeding in side of the sheet metal steel Plate Butt Joint Welding Machine has Oxygen fuel flame triple cutting unit, for making beveling on edges of sheet metal, especially thickness equals to and above 15mm;
2) Function: This helps acquiring fully penetration welding seam on finished joint workpieces.
1. This page introduces on the process technology improvement compared with traditional metal plates butt joining operation:
1) Operation Simplification: The original 4 steps are reduced to single pass of workpieces through the machine;
2) Throughput Time Reduction: Correspondingly, 60% of cycle time on plate butt joining can be saved;
3) Operator Safety: The original dangerous and time consuming operation now grows safe/ fluent, and high efficient running of the sheet metal steel plate Flat Butt Welding Machine;
4) Variable Labor Saving: Number of operators is reduced from 2 people to 1 people;
5) Production Efficiency Raise: Being raised 3 times with MP series sheet metal steel Plate Butt Joint Welding Machine.
This page focuses on “Melt thru” technology in Wuxi JACK sheet metal steel plate Flat Butt Welding Machine:
This page is on mechanical main structure of sheet metal steel Plate Butt Joint Welding Machine:
1) This is installed at workpieces sending in side of mechanical frame, for making welding grooves on edges of workpieces;
2) For the 2 pieces of workpieces for joint, the triple cutting torch need to be switched angle for cutting chamfers, because of different slant orientation;
1) This photo was taken from shooting angle of right to left workpieces flowing direction;
2) You can observe the V slot welding worktable, which is assembled at the lefthand of mechanical frame;
3) The melt-thru welding is performed at V slot welding table of the sheet metal steel Plate Butt Joint Welding Machine;
3. The Right Photo: Painted mechanical frame, on melt-thru welding zone (rear side) of the steel plate Sheet Metal Butt Joint Welding Machine;
In summary, the stationary mechanical gantry frame is essential trunk of MP models sheet metal steel plate Flat Butt Welding Machine.
This page demonstrates three critical points of welding quality control in Wuxi JACK sheet metal steel plate Flat Butt Welding Machine:
1. Significance: “Melt thru” technology plays key role on guaranteeing high standard output from sheet metal steel plate Flat Butt Welding Machine;
a) There is a moving red color light spot projected from laser generator onto welding seam, and moves in the same pace right behind the welding torch, during butt welding in the steel plate Flat Butt Welding Machine;
b) If welding torch position is correct, the laser light spot will fall perfectly onto the finished welding seam segment, as denoted in the left photo;
c) If welding torch position is deflected from welding seam (Not correct), the laser light spot will also deflect from the welding seam. This can help operator of the steel plate sheet metal steel Plate Butt Joint Welding Machine adjust on welding torch with no time delay;
a) Precisely machined cross slides/ precise linear guiderail/ Inching turning knob, for modulating welding torch position precisely;
b) Welding wire feeding tube and straightening unit, for feeding welding wire smoothly in proper pace;
a) Guidance and Transmission: This photo shows horizontal movement of welding torch complex along horizontal beam of the sheet metal steel plate Flat Butt Welding Machine, is guided with double parallel pieces of heavy duty precise linear guiderail, and transmitted with rack;
b) The yellow color welding flux hopper is installed right above the welding torch complex.
This page focuses on assistant and optional function of sheet metal steel Plate Butt Joint Welding Machine:
1) If workpiece thickness equal to or bigger than 15mm, straight edge butt welding can not guarantee fully fusion in formed welding seam;
2) Under such conditions, straight edges of workpieces should be machined into slant bevels, which served as welding grooves;
2. Configuration: This is an optional unit in steel plate Sheet Metal Butt Joint Welding Machine. And customers usually select it because of usefulness;
If there is no this function in the machine, below equipment need to be deployed at working site together with the sheet metal steel Plate Butt Joint Welding Machine:
1) CG series Triple Flame Cutting Machine;
2) XBJ series Sheet Metal Steel Plate Edge Milling Machine;
4. Great Benefit: So, flame triple cutting system helps customers saving budget on installing beveling equipment, making the sheet metal steel Plate Butt Joint Welding Machine with functions of double different machines.
This page focuses on versatile welding modes in steel plate Sheet Metal Butt Joint Welding Machine:
Customer Orientated: Just like PHJ and ZHJ series 3 in 1 H Beam Assembly Welding Straightening Integral Machine, in MP series sheet metal steel plate Flat Butt Welding Machine, we always select the most fitting welding mode based on workpieces specifications:
1) When workpiece thickness is less than 15mm;
2) Or, workpiece materials are non ferrous material, such as Al/ Alloy/ Stainless Steel...
3) Then, instead of large welding current SAW, small to medium welding current CO2 gas shielded welding should be adopted, in steel plate Sheet Metal Butt Joint Welding Machine;
2. The Middle Photo: When workpieces thickness are thicker than 15mm, then large welding current SAW should be adopted, in the sheet metal steel Plate Butt Joint Welding Machine;
3. The Right Photo: The convenient, intuitive and highly efficient control on welding operation, in Wuxi JACK steel plate Sheet Metal Butt Joint Welding Machine.
This page focuses on intuitive and convenient operation, for operators of Wuxi JACK steel plate Sheet Metal Butt Joining Welding Machine:
1) We adopt soft function keys in touch screen interface of HMI (Human machine interface);
2) Together with hardware switches on operating panel,
3) Constituting powerful operating station of sheet metal steel Plate Butt Joint Welding Machine:
1) All the process control parameters on plate butt joining, including plate thickness/ welding current/ welding speed... etc., are displayed on screen in real time;
2) Operators just need to key in parameters of plate joining, to initiate on working in sheet metal steel plate Flat Butt Welding Machine;
3) All the main languages: Chinese/ English/ Germany... are available for worldwide operators of steel plate Sheet Metal Butt Joint Welding Machine;
1) All the counterpart of soft function keys;
2) Digital display for demonstrating flame triple cutting and welding working speed;
For official running of the sheet metal steel plate Flat Butt Welding Machine, are integrated onto operating panel.
These 2 pages focus on combing flame triple cutting and melt-thru welding, in single set of Wuxi JACK sheet metal steel Plate Butt Joint Welding Machine:
These 3 pages focus on wide variety of Wuxi JACK steel plate Sheet Metal Butt Joint Welding Machine:
1) MP23: Max. width of finished joint welding seam is 2300mm;
2) MP30 and MP50 are same logic
1) Works at an East Europe customer facility;
2) A piece of 30m long completed joint steel plates, being laid on its output conveyor