1. Topic: This page is for overall and general review on Wuxi JACK Steel Structure Column Turnover Equipment, in the form of graphical introduction, covering products and topics of:
1) Stationary and motor drive moving 60°/ 90°/ 180° Steel Structure Column Overturning Equipment, which hold on and overturn BOX Beam/ H Beam with groups of “hard” rockshafts:
Wuxi JACK BOX H Beam stationary 180° flipping rockshaft: (Fig.1)
2) Wide variety of structure steel Beam and Column Chain Flipper Machine, which manipulates on turning over of workpieces by means of “soft” chains:
Wuxi JACK 3 ton loading capacity steel Beam and Column Chain Flipper Machine: (Fig.2)
3) Steel Structure Conveyor, for elevating and transporting steel plates and steel structure BOX H Beam workpieces, from one workstation to the next station in automatic H Beam production line:
Wuxi JACK 20 Ton loading capacity H Beam Steel Structure Conveyor: (Fig.3)
4) Advantages and technical strong points of Wuxi JACK product family of Steel Structure Beams column Overturning Equipment;
2. Our Purpose: By means of quick review on this page, customers who has interest on BOX H Beam Column Turnover Equipment will have deeper impression on these important machine tools.
1. Manipulator on Heavy Steel Parts: This product family can be attributed as heavy duty logistics unit in heavy duty steel construction industries, for changing orientation and position of various types of heavy weight and large size steel structure Beams and columns;
2. Create Safe and Automatic Running Site: These steel Beams and columns overturning and conveying machines are indispensable function mechanisms, being deployed in all kinds of steel structure production lines, for producing welded H Beam/ BOX H Beam/ T Beam;
3. Wuxi JACK movable H Beam 180° Flipper Machine, turns over large H Beam, at SAW welding station of automatic H Beam Production Line: (Fig.4)
4. Wuxi JACK BOX Beam chain type turnover machine, with hydraulic drive lifting type worktable, being commissioned at Workshop, by rotating H Beam: (Fig.5)
5. From East European customer: Design print on steel structure column, to be manipulated with Wuxi JACK YF0902 model steel Column Turnover Equipment: (Fig.6)
For deep down exploration on business and technical details/ videos/ parameters of Wuxi JACK steel Beams turnover machines and chain manipulator equipment, are illustrated in product pages of:
1. Steel Structure BOX H Beam Column Turnover Equipment;
2. Steel Structure Column Chain Flipper Machine;
3. BOX Beam Production Line;
4. H Beam Production Line;
5. T Beam Production Line;
6. Steel Structure Production Line and Machine
From 8 photos pasted on this page of Slides, you can check on rich assortment of Steel Structure BOX H Beam tipping machines, designed and produced by Wuxi JACK for customers:
1. The fixed structure and motorized moving structure, of hydraulic drive 60°/ 90°/ 180° BOX H Beam Steel Structure Column Turnover Equipment;
2. Hydraulic drive, motor drive, electric hoist drive Steel Structure column Beam Chain Flipper Machine, of different structures and dimensions;
3. Working Motions: These Steel Structure column BOX H Beam overturning rockshaft has capability of delivering actions of: Workpiece elevation, movement, and turning over;
4. The workpieces applicable for these Chain Flipper Machine and Steel Structure Conveyor include: Steel Plate/ H Beam/ BOX Beam/ Column/ Steel Structure workpieces...
5. Commercial Offer and Technical Proposal: Customers just need to give Wuxi JACK engineering team, the structure/ size/ type/ weight of your workpieces, and its required working actions, we can develop and produce the corresponding tailor made Steel Structure BOX H Beam Column Turnover Equipment. For example, loading capacity of the rockshafts in the machine, can be 6 ton/ 1.5 ton, etc.
1. Applicable Workpieces: From left to right, the 3 photos of this slides page demonstrate on different common seen workpieces, being manipulated in 3 major types of Wuxi JACK machines:
1) Medium size and long length BOX Beam;
2) Heavy and large size column BOX Beam;
3) 1500mm height medium large SAW welded H Beam;
2. Challenge on Logistics Job: As can be seen from these photos, these steel structure working parts have large size/ heavy weight/ sharp angle and irregular shapes, which poses great threat and challenge on manual manipulation of these steel workpieces, by operators at customers companies;
3. Safety and Ergonomics Level: With the help of these Steel Structure BOX H Beam Column Turnover Equipment/ Chain Flipper Machine/ Steel Structure Conveyor, operators can be relieved from dangerous and hard operation, making sure workpieces handling job with controllable in consistent manner, during relocation and movement of these complicated steel BOX H Beams and column workpieces;
4. Raise Production Efficiency: Operators can focus on more value added job, and cycle time of automatic BOX H Beam production line can be greatly reduced accordingly.
This page of Slides illustrates on technical capability of Wuxi JACK machines:
1. Heavy Reliable Driving Force: Considering the heavy weight of steel Beams and columns workpieces, hydraulic oil cylinders are utilized for workpiece turning over, which fully guarantees on reliable action of the Steel Structure BOX H Beam Column Overturning Equipment;
2. 0° ~ 60°/ 90°/ 180° Flipping Angle Available for Choice: Depending on different working stations at different automatic BOX H Beam production lines, optional 60°/ 90°/ 180° specifications of workpiece turning range are available for choice;
3. Precise and Reliable Workpiece Tipping Process Control: With assembled angle ruler/ limit switches and encoders onto rockshafts of the machines, both accurate and reliable swing of workpiece can be carried out, during operation of these Steel Structure BOX H Beam Column Turnover Equipment, serving on site process technology on production.
Note: The numbers marked in the 3 photos on this page of Slides corresponds with the corresponded item number in text description.
This page of Slides lists on 3 types of although lesser frequently applied than the previously discussed rockshaft type machine, but also important machines with niche function:
1. The left photo is on a group of Steel Plate Turnover Machine, for implementing on 0° ~ 180° flipping of large and heavy steel plate, with weight up to 150 Ton;
2. The middle photo is on a kind of circulating chain type Steel Structure Conveyor, for raising and conveying BOX H Beam steel structure workpieces, with the max. loading capacity of 10 Ton;
3. The right photo Steel Structure Conveyor has similar function as the machine in the middle photo: For lifting BOX H Beam within certain vertical stroke (Usually 80mm ~ 100mm), to raise BOX H Beam off rockshaft and conveyor of current work station, then conveying the workpiece within certain horizontal distance (Such as 20m ~ 50m) to next station, especially in automatic BOX Beam and H Beam production line. The Max. loading capacity of this BOX H Beam Steel Structure Conveyor is 20 Ton.
Chain Flipper Machine is another major type of important and widely applied logistics unit in the field heavy industries. As can be seen from 2 photos of this page of Slides,
1. Structure: There are 4 pieces of electric hoists being installed at the overhead beams of the equipment mechanical main frame, which drive chains into circulation, to fulfil 0° ~ 360° turning over of workpieces (Steel columns and Beams);
2. Workpieces Placement: Steel Structure Beams and columns of various structures/ dimensions and weight are put onto these chains, and, in some design of the equipment such as the set in the right hand photo, onto elevating workbench of the steel Beam Column Turnover Equipment;
3. Working Principle: By means of these chains and sprockets infinite circulation in either CW (Clockwise) or CCW (Counterclockwise), the steel Beams and columns can be revolved to any angular position within the scope of 0° ~360°, and got descended and ascended at the same time, thus acquiring goal of workpiece re-orientation;
4. Loading capacity of the steel Beams and columns Chain Flipper Machine, which is the max. weight of workpiece, can be designated by customer: 1 / 1.5/ 2/ 3 tons.
This page of Slides is on the more variations of the equipment:
The 2 photos on this page of Slides gives 2 examples on Wuxi JACK tailor made Chain Flipper Machine, designed and produced for customers:
Shown in the Left One Photo:
1) Steel Beams Column Elevation: There are 2 sets of elevating function working benches, being assembled in each set of its U shape frame, which work in pairs, and are driven with hydraulic cylinders for its in phase elevation: Worktable and workpiece together. This is for the purpose of lifting up and lowering down workpieces within designated stroke;
2) Steel Beams Column Revolve: Besides, there are 2 rows of circulating chains installed at each set of the U shape frame in the equipment, which are driven with 4 pieces of overhead installed hydraulic drive chain hoist. This is for the purpose of flipping workpiece within the range of 0° ~ 360°.
Shown in the Right One Photo:
1) Application Site: This equipment was developed by Wuxi JACK for an Engineering Machinery Company located in Hangzhou China, for being deployed in their Construction Machinery welding production line;
2) Workpieces: The assemblies / welded structural workpieces, as assemblies for final finished vehicles;
3) Workpiece Rise: There is hydraulic drive scissor lift worktable being installed at the bottom of this steel structure Beams Column Chain Flipper Machine, for raising up workpiece within designated stroke: Usually 1,000mm ~ 1,500mm or more;
4) Workpiece Revolve: On the top of the scissor structure elevating worktable, there are 2 rows of circulating chains, for flopping workpieces within the range of 0° ~ 360°.
These 2 pages of Slides are on the continued introduction on more variations of the chain type logistics equipment:
A. The 4 pieces of photos in these 2 pages of Slides demonstrate on another 4 types of Wuxi JACK special made steel columns Chain Flipper Machine;
As can be seen from these 4 photos, this can be summarized as:
1. Wide Adaption: Flexible design of equipment structures, which accommodates on different structures and tonnages of workpieces: BOX Beam/ H Beam/ Structural Beams, and best meet on customer demand on site management;
1) Workpieces flexible and freely 0° ~ 360° revolve;
2) Raising up and lowering down workpieces together with revolve;
3) Loading tonnage can be special made, from several hundreds kilograms, up to 3 ~5 Ton;
3. These equipment can be either applied as individual working unit at welding stations, or part of automatic steel structure production line.