1) Usage: In the field of steel structure components production: Welding T Beam/ H Beam/ BOX Beam/ Cross Beam/ Pipes/ Tanks/ Cylinders... There involves series of welding operation in the process route of production. And variety of steel structure Welding Equipment are for attaining this purpose;
Depending on required mechanical strength of finished components, formation of welding seam... These are frequently selected welding mode in all kinds of steel structure Welding Equipment:
a) SAW (Submerged arc welding);
b) CO2 GMAW/ MIG/ TIG...
c) In the form of back welding/ finished welding/ continuous welding/ stitch welding/ internal welding/ external welding;
3) Characteristic: In short, in practical application, these steel structure Welding Equipment come in flexible and diversified designing, with both standard and special design models;
1) T H Beam Assembly Machine with tack welding;
2) T H Beam SAW Welding Machine;
3) Various forms of Pipe Welding Machine;
4) Diversified types of Special Welding Machine;
1) Function and strong points of each category Wuxi JACK Steel Structure Welding Equipment;
2) Photos on these Steel Structure Welding Equipment machine tools being in Order to Delivery process at Wuxi JACK facility;
3) Photos on these Steel Structure Welding Equipment being put into running at customer workshop;
4) Working Videos of each category Wuxi JACK Steel Structure Welding Equipment.
We hope that, with reviewing on this web page, you can have an overall understanding on Wuxi JACK, and how do these Wuxi JACK Steel Structure Welding Equipment making contribution on customers.
As an engineering orientated company started by 3 senior engineers in Welding and Cutting industry, Wuxi JACK delivered Steel Structure Welding Equipment has merits of:
Covering:
a) Conventional versus tailor made;
b) Varied mechanical structure;
c) Assorted welding technology...
Requested from customers;
Attaining lean production goal of:
a) People --Safe and satisfactory ergonomics operation of these steel structure Welding Equipment;
b) Quality – Producing top grade steel structure components from these Welding Equipment;
c) Velocity – High productivity and short cycle time guaranteed by steel structure Welding Equipment;
d) Cost -- Reasonable manufacturing cost and price of steel structure Welding Equipment;
3) Applicable and flexibly adapting to various welding mode and technology, to be adopted in steel structure Welding Equipment.
1) Task and Output: H Beam Assembly Machine with CO2 gas shielded stich welding produces assembled and tack welded H Beam, from flanges and web;
2) Position: H Beam Assembly Machine is the 1st core Welding Equipment in H Beam Production Line;
Below parameters are listed in sequence of Z15 /Z18/ Z20/ Z30, the most popular model group of H Beam Assembly Machine:
a) T H Beam web height: 200 ~ 1500/ 1800/ 2000/ 3000 mm;
b) T H Beam web thickness: 6 ~ 32 / 60 mm;
c) T H Beam flange width: 200 ~ 800/ 1200 mm;
d) T H Beam flange thickness: 6 ~ 40/ 80 mm;
e) T H Beam length: 4,000 ~ 12,000 mm;
a) Assembles 2 pieces of horizontal flanges and 1 piece of vertical web into H Beam steel structure;
b) Have tack welding in the mode of CO2 GMAW, on assembled H Beam at the same time together with assembling, to strengthen workpiece H Beam;
a) Complicated Welding Equipment: H Beam Assembly Machine is “the most complicated” Welding Equipment in H Beam Production Line, this refers to its electric control system;
b) Electric Control: It has both PLC (Programmable logic controller) for controlling stich welding, and A.C. inverter for controlling working speed in H Beam Assembly Machine;
c) 2 Options on Stitch Welding: Customer can choose either automatic welding with 2 sets of CO2 power supply, or manual welding by operators, for CO2 stitch welding in H Beam Assembly Machine;
a) Ability on Producing Large Models: Z15~ Z20 are the most often selected models of H Beam Assembly Machine; Besides, we also have rich experience on developing special made heavy duty models, such as Z30 super large H Beam Assembly Machine;
b) Reliable quality and reasonable price of all models of H Beam Assembly Machine;
1) Function and Finished Workpieces: H Beam SAW Welding Machine produces finished welding T H Beam, by means of SAW (Submerged arc welding) in the position of 45° fillet welding;
2) Position: H Beam SAW Welding Machine is the 2nd set of core steel structure Welding Equipment, in H Beam Production Line, preceding H Beam Flange Straightening Machine;
3) Specifications of T H Beam from H Beam SAW Welding Machine: Same as workpieces specifications in H Beam Assembly Machine;
These variation in structure/ size/ welding unit quantity in H Beam SAW Welding Machine, is based on difference in application scenario of the steel structure Welding Equipment:
i. With single group of SAW welding unit in one set of the steel structure Welding Equipment;
ii. Suitable for being applied in automatic H Beam Production Line;
i. With 2 groups of SAW welding unit in one set of the steel structure Welding Equipment;
ii. Suitable for being applied in flexibly manual arranged H Beam Production Line;
iii. Several standard models of gantry moving H Beam SAW Welding Machine: LHZ4C/ LHA5C/ LHA4Z/ LHA5Z/ LHA55Z, based on max. H Beam height and working site environment of the steel structure Welding Equipment;
i. With 2 groups of SAW welding unit in one set of the steel structure Welding Equipment;
ii. Suitable for being applied in flexibly manual arranged H Beam Production Line;
iii. One model of the LHT H Beam SAW Welding Machine accommodates on all sizes of H Beam;
Fabricating on all types of cylindrical working components: Pipes/ Tubes/ Tanks/ Cylinders... Involve series welding in related Pipe Welding Machine, in the form of: