1) What is HGK high precision Leadscrew Adjust Weld Rotator?
The HGK high precision Leadscrew Adjust Welding Roller Bed discussed here, refers to the product group of Welding Turning Roller automatic adjusted with leadscrew;
a) Center distance of Welding Turning Roller can be manipulated in continuous way (stepless), by means of turning leadscrew of the Welding Rotator. Which means all the diameters of workpiece falling within the stipulated range of the Welding Roller Bed can be processed on this Welding Rotator;
b) Higher degree of precision in terms of workpiece position adjustment in the Weld Roller Bed.
To maintain high standard of finished workpiece output from this Leadscrew Adjust Weld Roller Bed, series of measures are taken with this high quality adjustable welding rotator:
a) Safeguard cover is put onto leadscrew of the Welding Roller Bed, to protect it against infiltration of dust, fume, foreign particles and other pernicious specks. See below picture: (Fig.1)
b) As key unit of the HGK Welding Turning Roller, leadscrew is relative delicate. It is made of high quality steel, and machined finely;
a) The high quality Leadscrew Adjust Weld Rotator has chain of self protection functions, including against over voltage, against over current, etc.;
b) Besides, the Weld Roller Bed has capability of malfunction storage and display, and air breaker short circuit protection;
a) Fabrication and assembly of this professional Leadscrew Adjust Welding Rotator conforms to grade 8 precision requirement of national standard;
b) All the welding structure members of the Welding Rotator, including its chassis and Welding Roller Bed are made of quality steel, and stress relieved by way of annealing heat treatment;
These high precision Leadscrew Adjust Welding Turning Roller are equipped with conductive unit, preventing welding current from flowing thru bearings of the Welding Roller Bed;
a) Welding Turning Roller of these high precision Welding Rotator are made of best quality raw materials of polyurethane or polybutadiene rubber;
b) All the motion units of these professional Leadscrew Adjust Weld Roller Bed have consummate lubricating system;
From customer perspective, to set up a strict maintenance and service plan of the Welding Rotator, and put it into implementation, for example, applying grease onto leadscrew of the Welding Roller Bed regularly (Once a week), is very important for maintaining long term smooth running of these high precision Leadscrew Adjust Welding Turning Roller.
1) Electricity power specification of the HGK Welding Rotator conforms to national standard of customer country across the globe;
2) Electric system of the HGK Welding Rotator meets technological and safety requirement of Chinese national standard and IEEE;
3) All the cables of the HGK Leadscrew Adjust Weld Roller Bed are cable cored;
4) All the control elements of the HGK Weld Rotator, including inverter, air breaker, contactors, relays are all purchased from renowned brand of high quality;
There are many variations in terms of structure, specific function, and tonnage within product group of Welding Rotator. For example,
a) For introduction Self Adjusting Weld Rotator, please check product section of “Middle Level Loading Capacity HGZ Series Self Adjusting Welding Rotator”;
b) The HGK Welding Turning Roller we discussed in this section is stationary. For traveling type, please check product section of “Motor Drive Roller Bed Moving HGK Leadscrew Adjust Welding Rotator”;
c) For Anti Drifting Welding Roller Bed, please check product section of “HLK Hydraulic Jack-up Anti Drifting Adjustable Welding Rotator by Bolt”.
Below are technical specifications of HGK High Precision Leadscrew Adjust Welding Roller Bed (Welding Turning Roller):
HGK series High Precision Welding Rotator Adjusting by Leadscrew (Weld Roller Bed, Welding Turning Roller) | ||||||||
Model | HGK2 | HGK5 | HGK10 | HGK20 | HGK40 | HGK60 | ||
Max. loading (Ton) | 2 | 5 | 10 | 20 | 40 | 60 | ||
Workpiece (mm) | D | ø250~1800 | ø 250~2300 | ø 320~2800 | ø 500~3000 | ø 600~4200 | ø 700~5000 | |
Roller diameter and width (mm) | PU roller | D1 | 200 | 250 | 300 | 350 | 400 | 450 |
W1 | 80 | 100 | 120 | 120 | 120 | 120 | ||
Metallic roller | D2 | 190 | 240 | 290 | 340 | 392 | 444 | |
W2 | 16 | 20 | 38 | 45 | 50 | 70 | ||
Linear speed(mm/min.) | 100-1000 VFD | |||||||
Motor power(kW) | 2×0.18 | 2×0.37 | 2×0.55 | 2×1.1 | 2×1.5 | 2×1.5 | ||
Roller distance (mm) | A | 300~950 | 400~1300 | 480~1400 | 600~1800 | 800~2000 | 880~2200 | |
Above are the standard parameters of the Welding Rotator, also we can design on customer requirement. |