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Wuxi JACK Steel Beam End Milling Machine,

the Most All Round Metal Structure Face Machining Equipment for Customer!

Customer Working Sites of Wuxi JACK Different Models Metal Structure Flange Milling Machine

As time honored the most professional Chinese supplier on ordinary and CNC End Milling Machine, Wuxi JACK provides full product line on steel structure Pipe Cross H BOX Beam End Face Milling Machine, rendering high quality service for customer across the globe:

CNC-DX1520 CNC End Milling Machine mills on BOX Beam and H Beam

DX2020 Metal Structure Flange Milling Machine mills on H Beam at Vietnam client factory

DX6080 large Steel Beam End Milling Machine works at Chinese Wuhan Shipbuilding Site

DX3030 Medium large Metal Structure Flange Milling Machine mills on large tank (Pipe)

CNC-DX3030 medium large CNC control BOX Beam End Face Milling Machine has finished milling

DX1540 Steel Beam End Milling Machine mills on long steel structure T Beam

CNC-DX1215 CNC End Milling Machine has end face milling on special steel part

CNC-DX1520 CNC End Milling Machine has face machining on H Beam

CNC-DX1530 CNC Metal Structure Flange Milling Machine mills on H Beam

All Types and Sizes of Metal Structure Workpieces are Suitable for Steel Beam Conventional Control and CNC End Milling Machine

This gives Wuxi JACK DX series Steel Beam End Milling Machine capability of rough machining on end faces of all kinds of steel structure working parts: Outline and dimension, making it the most cost effective and versatile rough machining equipment:

1. CNC End Milling Machine:

Is very good at machining on all types of pipe/ tank/ special working parts:

CNC-DX1520

CNC-DX3030

CNC-DX1215

CNC-DX1015

2. Standard models Cross H BOX Steel Beam End Milling Machine:

Has the most extensive use in steel structure field and other related manufacturing industries:

Small BOX Beam

Cross Beam

H Beam

Large Tank Assembly

DX1520 on H Beam

CNC-DX1215 on Steel Structure

DX2020 on large Tank

CNC-DX1520 on H Beam

3. Special Size Small and Large Metal Structure Flange Milling Machine:

Widens application scope of the machine, making the machine covering the full range of steel BOX H Beam / pipe/ Metal structure workpieces:

DX0815 mills on steel plate

DX4080 mills on large steel structure

DX3535 has machining on large tank

DX1515 works on H Beam

DX0815 on Upright Flange

DX6080 on large Structure Beam

DX3535 on large BOX Beam

DX6080 on large Beam Structure

Operating Videos of Wuxi JACK Steel Beam Conventional Control and CNC End Milling Machine

Related Page Link: Working videos of Wuxi JACK Pipe, H and BOX Beam End Face Milling Machine

Technical Parameters of Wuxi JACK DX Series Steel Structure Ordinary and CNC Control H BOX Beam End Face Milling Machine

Model Scope of Steel Beam End Milling Machine	DX08xx to DX60xx
The Corresponding Up and Down Max. End Face Milling Stroke	800mm to 6000mm
Typical Horizontal Direction End Face Milling Stroke	1000 mm to 8000mm
Classical Frequently Used Models	DX0815/ DX1015/ DX1215/ DX1520/ DX1530/ DX2020/ DX3030/ DX4080/ DX6080
Control Way on Metal Structure Flange Milling Machine	1. Ordinary Models: Working logic by means of A.C. Relays; Milling Speed is controlled with A.C. inverters and displayed on digital meter; 2. CNC End Milling Machine: End face milling operation and working speed is controlled and real time shown with CNC control system
X Axis (Horizontal) and Y Axis (Vertical) Milling Speed	100 ~ 800 mm/min.
Milling Head Carriage Idle Moving Speed	Fixed 1200 mm/min.
Milling Head Power	7.5kW for models DX08xx to DX35xx; 9.3kW/ or 11kW for models from DX40xx to DX60xx
Milling Head Spindle Revolutionary Speed	6 ~ 9 grades, adjusted with hand lever
Milling Head X and Y Axis Movement Guidance	HIWIN high precision ball bearing linear guiderail
Workpiece Placement and Fixation	For small and medium models H BOX Beam End Face Milling Machine (DX08xx ~ DX30xx), by means of standard or special design hydraulic drive clamping brackets; For large models (DX35xx ~ DX60xx), customer produce platform or table
Applicable Workpieces	H Beam/ BOX Beam/ Cross Beam/ Pipe/ Tank/ Special or conventional Steel structure working parts

Competitive Edges of Wuxi JACK Metal Structure Flange Milling Machine

As one of the most leading edge advantageous product of Wuxi JACK, our DX models Steel Beam End Milling Machine has obviously far more advanced and superior performance than other manufacturers, which are mainly embodied on below factors:
1) Higher Power and Capable Milling Head: 7.5kW / 9.3kW/ 11kW compared with 5.5kW by other companies; 6 shifts of spindle revolutionary speed, conveniently adjustable, compared with no revolutionary speed at all by other companies;
2) Milling Head Movement Guidance: This guarantees higher stability and precision end face milling effect from Steel Beam End Milling Machine, benefitting from heavy duty precise ball bearing linear guiderail;
3) All types of Control Mode: Both ordinary (A.C. inverter and relay control) and CNC End Milling Machine available, flexible on all types of precise workpiece cross section;
4) The Widest Scope of Workpiece Dimensions and Outlines Available: From small model DX0815 to DX6080 large Steel Beam End Milling Machine; From CNC-DX0815 to CNC-DX3550 CNC End Milling Machine;
5) Available on slant trace end face milling (Such as 30° / 45° milling trace), benefitting from 2 pieces of A.C. inverters and digital display coworking in one set of the Metal Structure Flange Milling Machine. Comparatively, many other companies only equip the machine with 1 piece of inverter, to save manufacturing cost of the machine;
6) Oblique angle end face milling on workpieces, benefitting from 0° ~45° tilting availability of milling head;
7) Much more reasonable price, superior and consistent performance, and shorter lead time of the various modes Metal Structure Flange Milling Machine;
8) Uniquely owned CNC End Milling Machine by Wuxi JACK, which can only be produced by Wuxi JACK in Chinese steel structure equipment industry

1. Heavy duty High Precision Linear Guiderail in Wuxi JACK Steel H BOX Beam End Face Milling Machine:

Shown in the above 4 photos:
1) Significance and Value: This is one of the most obvious leading edges of Wuxi JACK milling and facing type machine;
2) Usage: It guarantees on stability/ smooth/ High precision movement of milling head, which make sure high efficiency and precision end face milling effect;
3) Comparatively, in many other producers’ machine, the milling head guiderails are welding type, which are welded onto mechanical frame of the machine, delivering much inferior stability and precision of milling effect;

2. More Capable Milling Head in Wuxi JACK H BOX Beam End Face Milling Machine:

Shown in the above 4 photos, in one set of Wuxi JACK Steel Beam End Milling Machine, there are:
1) 2 pieces of A.C. inverters in electric control board;
2) 2 pieces of digital display on operating pendant;
Which can fulfil more complicated oblique trace end milling effect, even in conventional models machine--- For example, round cross section (Pipe/ tank), or oblique face milling trace other than 90° (For example, 45° movement of milling head);

Comparatively, in many other producers’ Metal Structure Flange Milling Machine,

1) There is only 1 piece of A.C. inverter and digital display. At any moment of end facing operation, only one direction end milling can be implemented: Either horizontal, or vertical up and down;
2) So, the milling head can only acquire simple end face milling trace along straight horizontal or vertical trace;

3. Available Milling on Oblique End Surface of Workpieces, in Wuxi JACK Steel Metal Structure Flange Milling Machine:

Shown in the above 4 photos, in Wuxi JACK Steel Beam End Milling Machine:
1) Milling head can be tiled in the range of 0°~ 45°, so that end face can be milled not only on straight face, but also on slant face;
2) To acquire this purpose, there is worm gear with arc trace T slot installed between milling head and its motor drive moving carriage;
In this way, the machine can acquire high quality oblique end face milling operation;

4. Convenient and Reliable Package for Delivery of Conventional and CNC End Milling Machine:

Shown in the above 4 photos,
1) Electric control board is closed into wooden case;
2) Hydraulic pump station and electromagnetic valves are protected separately;
3) Mechanical main frame: Horizontal base bed and upright column, because of its large size, are shipped nude cargo but protected carefully;
4) To fully protect components/ assemblies/ function units of Metal Structure Flange Milling Machine, being loaded into container, this units are fixed with wooden brackets. This is considered for giving the best protection on the H BOX Beam End Face Milling Machine during road transportation.

Usage and Application of Conventional and CNC Control BOX H Steel Beam End Milling Machine

1. Function: The other name of the machine is Metal Structure Flange Milling Machine, is for carrying out high speed and precision surface milling on end face of various steel structure parts/ Pipes/ Tanks;

2. The Typical Workpieces in Conventional and CNC End Milling Machine:

1) H Beam, the most extensive used working parts in Steel Beam End Milling Machine: (Fig.1)

2) BOX Beam, the other common seen workpieces in BOX Beam End Face Milling Machine: (Fig.2)

3) Cross Beam, the 3rd classical regular 90° corner angle workpieces for Metal Structure Flange Milling Machine: (Fig.3)

3. Workpieces Which are especially Suitable on Steel Beam Pipe CNC End Milling Machine:

Those working parts with cross section of “Not traditional” outline of 90° right angle, but with “special” outline instead. Such as:
1) Circular shape pipe. The typical workpieces for CNC End Milling Machine: (Fig.4)

2) Special metal structure, can get high efficiency good quality surface milling effect from CNC End Milling Machine: (Fig.5)

4. Classification on Steel Structure H BOX Beam End Face Milling Machine:

1) Conventional A.C. Relay Control Metal Structure Flange Milling Machine:

a) Standard specifications machine: Models are from DX08xx to DX25xx, corresponding with the max. vertical Y axis end face milling stroke from 800mm to 2500mm. For example: DX0815/ DX1215/ DX1520;
b) Special size machine: Models are from DX30xx to DX60xx, corresponding with the max. vertical Y axis end face milling stroke from 3000mm to 6000mm. For example: DX3030/ DX4080/ DX6080;

2) CNC End Milling Machine:

a) This series machine is from CNC-DX10xx to CNC-DX35xx. For example: CNC-DX1520/ CNC-DX3030;
b) Why not applicable for Large model: Larger up and down stroke is not applicable for CNC control, because CNC usually works with servo drive and servo motor, and servo motor usually have small and medium power;
c) Working site of Wuxi JACK CNC-DX1520 (Left) and CNC-DX1215 (Right) Steel Structure CNC End Milling Machine: (Fig.6)

5. Application of Metal Structure Flange Milling Machine:

1) Where Used: As a kind of cost effective/ easy to manage primary rough machining equipment, DX series Steel Beam End Milling Machine is necessary equipment at EOL (End of Line) station of Steel Structure Production Line, especially H Beam Production Line and BOX Beam Production Line, for trimming on finished fabricated metal structure working parts;
2) Typical Applied Industries: Steel Structure Building up and construction/ Bridge construction/ Energy/ Railroad construction/ Power Plant/ Oil and Gas...

Put into Use on Wuxi JACK Steel Structure H BOX Beam End Face Milling Machine

1. Design Print on Wuxi JACK DX6080 heavy duty large Steel Beam End Milling Machine:

2. Mechanical Main Frame and Overall Structure of Metal Structure Flange Milling Machine:

1) Main Working Units of Steel Structure Ordinary Control and CNC End Milling Machine:

This includes:
a) Photo 1: Stationary horizontal base bed --- Need to prepare foundation for installation;
b) Photo 2: Upright oriented motor drive moving column --- Milling head carriage is installed onto the column;
2) Finished Assembly (Photo 3): The upright column is assembled into the horizontal base bed. Horizontal movement of the upright column is guided with heavy duty precise linear guiderail, and protected with cascading stainless steel cover. This gives full protection on Steel Beam End Milling Machine;
3) The mounting carriage for milling head (Photo 4) is installed on the upright column, moving upward and downward along the column in adjustable working speed; The column moves forward and backward along the base bed, fulfilling the X and Y axis end face milling operation, in H BOX Beam End Face Milling Machine;

3. Main Working Motions of Milling Head in Metal Structure Flange Milling Machine:

1) X Axis Horizontal Direction: The upright column moves to and forth along the horizontal base bed, carrying milling head carriage;
2) Y Axis Vertical Direction: The milling head carriage moves upward and downward along the upright column;
The X and Y axis directions movement are controlled with 2 pieces of A.C. inverter respectively. The corresponding working speed are displayed on 2 pieces of digital display on operating panel of the machine;

4. End Face Milling Machining Unit of Steel Structure Ordinary and CNC End Milling Machine:

1) (Photo 5) The standard power of milling head in Wuxi JACK Steel Beam End Milling Machine is 7.5kW;
2) For heavy duty large model (DX4080 and above), power of milling head can be 9.3kW (Photo 6) and or even 11kW (Photo 7);

5. Hydraulic Drive Workpiece Clamping Unit in Steel Structure H BOX Beam End Face Milling Machine:

1) Function: To secure workpiece firmly during end milling operation, so that workpiece will be held stable without vibration, guaranteeing on high standard consistent end face milling effect. This is especially useful and necessary on operation of small and standard models of the end face milling machine;
2) Drive Way: Driven with hydraulic oil cylinders, to deliver heavy strong force, for firmly securing on large and heavy working parts;
3) Arrangement (Photo 8): At working site of Metal Structure Flange Milling Machine, there is 1 set of downward acting rack at the closet position to milling head, and 1 ~ 3 sets of lateral clamping racks in further location, depending on the max. length of workpieces;

4) Major Types of Workpiece Fixture in BOX H Steel Beam End Milling Machine:

a) Majority is standard type (Photo 9), as described above. It is very useful to firmly clamp on conventional working parts such as BOX Beam / H Beam, and also available on special types of working parts (Photo 10);
b) Special Design: Based on customer demand and workpiece features, workpiece fixture can be special design on its drive way, such as the mixed way of hydraulic cylinder and motor drive (Photo 11);
c) Tailor Made Working Parts Fixture in Several sets of Wuxi JACK Steel Metal Structure Flange Milling Machine: (Photo 12/ 13/ 14/ 15);
Shown as below:

5) For more wider and deeper discussion on this important assistant functional unit, please visit blog “Find the Most Applicative Workpiece Fixture in Steel Beam End Milling Machine”.

Daily Operation on Wuxi JACK Steel Structure Pipe BOX H Beam CNC End Milling Machine:

1. Making Preparation on Operating Metal Structure Flange Milling Machine:

Customer on site work station of Wuxi JACK BOX H Steel Beam End Milling Machine:

1) Technical Documents: After customer and Wuxi JACK signing contract and making advance payment on purchasing the machine, Wuxi JACK engineering team prepares on layout and foundation drawing of the machine, and send it to customer in reliable way;
2) Installation on H BOX Beam End Face Milling Machine involves digging foundation pit ahead of time, to put in horizontal base bed steadily. This is made based on foundation drawing from Wuxi JACK;
3) Workshop Utilities: Wuxi JACK will also inform customer on utility: Electricity/ hydraulic pump station/ Service tools of the machine ahead of time;

2. Critical Control Points on Installing and Commissioning on BOX H Steel Beam End Milling Machine:

Make sure:
1) Perfect levelness of the horizontal base bed into foundation;
2) Perfect verticality of the upright column with respect to workshop floor;
3) Perfect perpendicular of the horizontal base bed with respect to the upright column;
All these control points have related control tolerance on precision;
4) Manual Book: Make sure safe/ quick/ persistent/ high efficient and stable daily operation of Steel Metal Structure Flange Milling Machine, and common seen trouble shootings;

Notice for Attention on Daily Operation of Steel Structure H BOX Beam End Face Milling Machine:

1) Take Care on Consumables (Photo 19): As a face machining equipment adopting high speed revolution of facer blade in milling head, careful use and service on milling head and its consumables not only determines performance level of daily operating Steel Beam End Milling Machine, but also variable cost of the equipment;
2) Working Site Contamination Control (Photo 20): Besides, face milling operation in Steel Structure BOX H Beam CNC End Milling Machine will generate certain amounts of debris regularly, which need to be cleaned off timely and regularly in time;
3) Security Assurance (Photo 21): Same as L type Elevating Welding Positioner, at the completion of every day work of the Steel Metal Structure Flange Milling Machine, be sure to descend milling head to its bottom position along the upright column. Do not leave the milling head in the middle or even top half position of the upright column.

Other Important Machines Working With Steel Structure H BOX Beam End Face Milling Machine:

BOX H Beam 180° Flipping Rack Equipment

HB1500 H Beam Welding Production Line

LHA H Beam Gantry Welding Machine

YTJ60 Hydraulic Drive H Beam Flange Straightening Machine

UAZ12 U Beam Box Beam Assembly Machine

SXBJ-12 double heads Edge Milling Machine

CNC-CP7-2000/7 CNC Pipe Cutting Machine

RH1000 Edge Rounding Machine

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