To begin this product section of Bed Adjusting type Self Adjusting Welding Turning Roll, let us compare thestandard fixed type Self Adjusting Welding Turning Roll, with this Bed Adjusting Weld Rotator as below: (Fig.1)
a) The standard fixed roller bed type of Self Adjustable Welding Rotator has only one grade of roller bed span;
b) Comparatively, the adjustable roller bed of Self Adjusting Welding Rotator (Self Adjusting Welding Turning Roll) has 5 optional grades of roller bed span, by means of changing securing holes of mounting bolts in roller bed.
From this we explore this series of roller bed adjusting form of Professional Welding Turning Roll:
The designing and producing bed adjusting type HGZ Welding Rotator is for:
a) Every product is developed to meet the demand of customer on certain aspect;
b) For this bed adjusting type HGZ high quality Self Adjustable Welding Rotator, with the 5 grades of optional beds distance, the range of applicable diameter of workpiece is increased by 5 times accordingly, thus making the Welding Turning Roll more versatile for wider choice of workpiece;
c) Some of the workpieces have larger size with relatively light weight, and with this kind of beds adjustable type Self Adjusting Welding Roller Bed, it can be welded on this high efficiency roller bed, without the need to change to a heavier tonnage of Weld Rotator;
During operation of such kind of Bed Adjusting type Self Adjustable Weld Rotator,
a) From the above picture we can see, that this kind of beds adjustable type high quality weld rotator is similar to the height adjustable Single Table Top Welding Positioner in the previous product family of Welding Positioner;
b) To switch to the other grade of beds span for the Welding Turning Roll, just unloose the fitting bolts, and hoist the roller bed of the Welding Rotator, then secure it with the mounting bolts tightened into the target fitting holes of proper grade;
c) No torque is stipulated for tightening the mounting bolts in this process of securing Bed Adjusting type Self Adjusting Welding Rotator;
Compared with the standard fixed type HGZ product Welding Rotator:
a) The only difference with this type of Self Adjusting Welding Rotator is its adjustable roller bed span;
b) All the other specifications are the same with conventional type Weld Rotator. For detail please check the former section of product introduction “HGZ Standard Fixed Roller Bed Professional Self Adjustable Welding Rotator”;
a) Imagine a workpiece is put on the roller beds of the Welding Rotator for operation;
b) And imagine 2 straight lines, starting from gravity center of the workpiece;
c) One line ends at gravity center of the left roller bed of the Welding Rotator;
d) The other line ends at gravity center of the right roller bed of the Welding Rotator;
e) The included angle thus formed is a critical factor for welding Roller Bed of all models, we call it “Roller bed span included angle”. It should be within the range of 50°~ 100°, the ideal is 90°;
f) This series of bed adjustable type of high quality welding rotator can help managing this angle in an effective way.
Below are technical parameters of the HGZ series Bed Adjusting type Self Adjusting Welding Rotator
(Self Adjusting Welding Turning Roll):
HGZ model Bed Adjusting type Self Adjustable Welding Rotator (Self Adjustable Welding Turning Roll) | ||||||||||||
Model | HGZ5 | HGZ10 | HGZ20 | HGZ40 | HGZ60 | HGZ80 | HGZ100 | HGZ150 | HGZ200 | HGZ250 | ||
Max. loading (T) | 5 | 10 | 20 | 40 | 60 | 80 | 100 | 150 | 200 | 250 | ||
D3 (mm) | 760 | 910 | 1160 | 1390 | 1540 | 1720 | 2000 | 2400 | 2860 | 3000 | ||
Workpiece (mm) | d | 250 | 320 | 450 | 600 | 750 | 850 | 1000 | 1200 | 1500 | 1600 | |
D | 2300 | 2800 | 3500 | 4200 | 4800 | 5000 | 5500 | 6500 | 8000 | 8500 | ||
Roller size | R PU roller (mm) | D1 | 250 | 300 | 350 | 400 | 450 | 500 | 500 | 550 | ||
W3 | 100 | 120 | 120 | 120 | 120 | 120 | 120 | 120 | ||||
Metallic roller (mm) | D2 | 244 | 294 | 344 | 394 | 444 | 494 | 494 | 540 | 540 | 550 | |
W4 | 20 | 25 | 30 | 40 | 50 | 60 | 70 | 100 | 100 | 120 | ||
Linear speed (mm/min.) | 100-1000 VFD | |||||||||||
Motor power(kW) | 0.75 | 1.1 | 1.5 | 3 | 4 | 4 | 5.5 | 5.5 | 7.5 | 7.5 | ||
Roller span A (mm) | 900 | 1100 | 1350 | 1600 | 1800 | 2000 | 2200 | 2600 | 2960 | |||
Above are the standard parameters of Self Adjusting Welding Rotator, also we can design special one on customer requirement. |