Wuxi JACK Two Axis Welding Positioner, 

the Most Widely Applied Rotary Weld Table for Customer!

Wide Variety of Conventional Welding Positioner

1) Performance: As the most widely applied Welding Turn Table with 2 degrees of freedom, Two Axis Welding Positioner give basic position management on workpiece positioning: 0° ~ 360° infinite revolve, and 0° ~ 120° (Wider angular scope) tilt;
2) Wuxi JACK: As long term established professional Chinese supplier in Welding and Cutting industry, over the past 2 decades, Wuxi JACK supplies various designs and models of Conventional Welding Positioner, with Rotary Weld Table of varying loading tonnage for customers:
HB1.2: 1.2 ton loading tonnage
HB3: 3 ton loading tonnage
HB5: 5 ton loading tonnage
HB10: 10 ton loading tonnage
HB3: 3 ton loading tonnage
HB20: Heavy duty Two Axis Welding Positioner of 20 ton loading tonnage
HB02: Light duty Rotary Weld Table of 200 kg loading tonnage
HB12: 1.2 ton loading tonnage
HB10: 10 ton loading tonnage with special design Welding Turn Table
HB1: 1 ton loading tonnage
HB1.5: Rotary Weld Table of 1.5 ton loading tonnage
HB3: 3 ton loading tonnage
Besides Two Axis Welding Positioner, Wuxi JACK also designs and produces all the other types common seen or special design single, three, four axis Welding Turn Table:
Single Axis Horizontal Revolve Servo Drive Welding Turn Table of 3 Ton Loading Capacity
LBS30 Model L Type Elevating Welding Positioner of 3 Ton Loading Capacity Rotary Weld Table
Heavy duty Head and Tail Double Column Welding Positioner of Three Axis 30 Ton Loading Tonnage Rotary Weld Table
High Precision Servo Drive Two Axis Conventional Welding Positioner of 3 Ton Loading Tonnage

Working Videos of Wuxi JACK Two Axis and Other Types of Welding Turn Table

Related product pages on technical introduction and videos of Wuxi JACK Welding Turn Table Positioner:

1) Welding Positioner;
2) Single Axis Horizontal or Vertical Revolve Welding Positioner;
3) Three Axis Welding Positioner;
4) Double Columns Head and Tail Welding Positioner;
5) Servo Drive Welding Positioner;
6) Special Made Welding Positioner;
7) Superiority of Wuxi JACK Welding Positioner

Technical Parameters of Wuxi JACK Two Axis Rotary Weld Table

Below are technical specifications of 2 types of Wuxi JACK two degrees of freedom:
1. HB series single Rotary Weld Table, from 100kg loading capacity, to 50 ton loading capacity:
2. LBS models L type Welding Positioner, of 1 ton to 5 ton loading tonnage Welding Turn Table:

Distinguished Technical Features of Wuxi JACK Two Axis Welding Positioner

Outline: Welding Positioner is a kind of externally looked “simple” structure welding equipment, but rather challenging product of Rotary Weld Table for both customers and producers: Both sides need to find out the most applicable solution under each application scenarios, which should be fully considered on factors involving sturdy and concise structure, compact size, easy operation and maintenance, during development stage;

High Rigidity Concise Structure Ingenious Design on Mechanical Body of Rotary Weld Table in Wuxi JACK Welding Positioner:

A. Hidden Risk from Flabby Mechanical Structure of Welding Turn Table:

1. Two, Three, Four Motion Axis for Workpiece and Rotary Weld Table Position Control:

1) 0°~360° infinite revolve;
2) 0°~120° or wider angular scope tilt;
3) Motor drive elevation function of certain vertical stroke;
4) Horizontal movement of Welding Turn Table to cater on varied length of working part;

Correspondingly, the rigidity and durability of Welding Positioner mechanical main frame is of vital importance, to guarantee on its high standard operation:
1) Not only determines the accuracy control of workpiece orientation control, for getting satisfactory fulfilling welding job;
2) But also guarantee on effective long service life of Rotary Weld Table;
 

2. Effect of Mechanical Structure on Rotary Weld Table of Welding Positioner:

1) Especially for the three to four axis Elevating type Welding Positioner, double column Head and Tail Welding Positioner with elevation function, which are frequently adopted with working motions of horizontal revolve and even full round rotation of Welding Turn Table ... suppose the mechanical revolving shaft of Rotary Weld Table is flabby (Insufficient strength and rigidity), then it may leads to series outcome of:
   a) Safety accidents, that break of the revolving shaft and smash onto workshop floor or even people;
   b) Quality issues, which is caused from unsteady motion and position control of workpiece;
2) Reliability: This will not only bring negative affect on positioning accuracy of Welding Turn Table and workpiece, but also greatly increase maintenance frequency and cost of the Welding Positioner equipment.
 

B. Strong and Durable Mechanical Structure of Wuxi JACK Special and Conventional Welding Positioner:

1. In this respect, Wuxi JACK always implements on the highest and the strictest control standard, throughout our entire Order to Delivery value added chain control on all our products, including Welding Positioner: From idea design, to process validation, to raw material selection, to process control on heat treatment, fabrication and final assembly… Every set of Wuxi JACK Rotary Weld Table has sufficient marginal durable strength and rigidity, withstanding mild to harsh running environment;
2. More detail is illustrated in product introduction on Heavy duty Single Table Top Welding Positioner and Welding Turn Table.

Wide Application and Working Features of Two Axis Rotary Weld Table

A. Usage and Operating Mode of Two Axis Conventional Welding Positioner:

1. Function: Two axis Welding Positioner revolves and tilts workpiece to the position most ideal for carrying out welding operation, on the aspect of both guaranteeing on superior welding quality, and promising the most comfortable way of operation for operators:
Workshop test run on Wuxi JACK Two Axis Welding Positioner of 5 Ton loading capacity Rotary Welding Table: (Fig.1)

2. Two Motion Axis of Welding Turn Table and Workpieces:

1) The 0°~ 360° Infinite Rotation of Rotary Weld Table:

a) This rotation direction can be both CW clockwise and CCW counter clockwise;
b) The rotating linear speed of Rotary Weld Table and its secured workpiece, which is also welding speed of Two Axis Welding Positioner, is controlled with A.C. inverter, and adjusted conveniently with operating pendant: Turning the speed knob, the welding velocity is adjustable continuously and displayed in real time manner during welding period. The welding speed (Rotating linear speed) is usually in the scope of 100 ~ 1150 mm/min. Of course, this can be tailor made according to customer demand;
c) Hand held operating pendant of Wuxi JACK Welding Turn Table: (Fig.2)

2) The 0°~ 120° Tilt of Welding Turn Table:

a) Tilting direction also can be both leftward CW and rightward CCW ways;
b) Drive: This tilting motion is also driven with A.C. motor. Tilting linear speed is usually constant speed, unless otherwise specifically denoted by customer;
c) Small angle dial for managing on tilting angle of Rotary Weld Table in Wuxi JACK Two Axis Welding Positioner: (Fig.3)
 

B. Extensive Use of Two Axis Welding Positioner:

1. Importance: Two axis Conventional Welding Positioner is the basic, standard and the largest using volume product of Welding Turn Table, in the product group of HB series Welding Positioner;

2. Variation Forms of Welding Positioner Originated from Two Axis Rotary Weld Table:

Starting from two axis Welding Positioner, all the other structures of Welding Turn Table are transformed and put into use in practical application. The main types include:
1) 3 to 4 Axis Double Columns Head and Tail Welding Positioner;
2) 3 Axis L type Elevating Welding Positioner;
3) Servo Drive Single or Double Worktable Welding Positioner;
4) Special Made Welding Positioner;
5) Single Axis Horizontal or Upright Revolve Welding Turn Table;
3. Applicable Workpiece: Two Axis Welding Positioner is suitable for welding on small length structure members of small to medium size cross section, which can be fixed reliably onto its Rotary Weld Table:
A piece of tube working parts fixed onto Welding Turn Table of Wuxi JACK HB06 600kg loading capacity Two Axis Welding Positioner, running at customer workshop: (Fig.4)

 

C. Fix Workpiece onto Welding Turn Table of Two Axis Conventional Welding Positioner:

1. Design: Cut in the top surface of the Rotary Weld Table of 5mm~ 10mm depth, there are 6 pieces of angular evenly distributed T slots, which cross with each other at circle center, and a round of positioning holes evenly surrounding the circle center:
T slots and positioning holes in Rotary Weld Table of Two Axis Welding Positioner: (Fig.5)
2. Welding fixture of different types are installed onto top surface of the Welding Turn Table, through these T slots and positioning holes, which in turn firmly secure workpiece onto the Welding Positioner:
Welding fixture secured onto Rotary Weld Table of Wuxi JACK Two Axis Welding Positioner, of 2 ton loading tonnage, at customer workshop: (Fig.6)
3. General graphic introduction and strong points of our HB series special design and Conventional Welding Positioner are illustrated in product page “Superiority of Wuxi JACK Welding Positioner”.

Classification on Two Axis Conventional Welding Positioner

1. HB series conventional single Rotary Weld Table Two Axis Welding Positioner (Left photo as below);
2. LBS series L type Welding Positioner with fixed height Welding Turn Table (Right photo as below).
 

1. Conventional Single Rotary Weld Table Two Axis Welding Positioner:

1. Wide Use: This is the largest group product of Welding Positioner, involving both application scope and selling volume;
1) Default Product: When people talk about Welding Positioner, the default implication is this Two Axis Conventional Welding Positioner: The welding equipment with round or square Welding Turn Table, that can be infinitely 0° ~360° revolved and 0° ~120° tilted;

 

 

2. Strong Points of Conventional Welding Positioner:

1) Good Effect: In the field of structure member welding, conventional Two Axis Welding Positioner can extensively fulfill on the target of acquiring ideal welding position, so as to guarantee on optimum welding quality, in convenient and cost effective way;

2) Advantages of Two Axis Welding Turn Table:

a) Structure: Simple and compact design structure, small overall dimension;
b) Convenience: Easy handling, relocation and installation. No additional necessary foundation for fixation and installation;
c) Operation: Convenient and intuitive operation during workpiece positioning management;
d) Production: Applicable for batch production on welding task; Durable use of its Rotary Weld Table;
e) Cost: Operating and maintenance are simple, and consumes low variable running cost;
3) Because of these strong points, HB models conventional Two Axis Welding Positioner takes up the No.1 application in positioning purpose welding equipment.

 

3. Classification on Single Welding Turn Table Conventional Two Axis Welding Positioner:

Based on loading capacity of its Rotary Weld Table, this branch of single table top welding equipment has 3 sub-groups of:

1) Light duty:

a) Criterion: Loading tonnage of its Welding Turn Table less than 1 ton. For example: 200kg/ 300kg/ 600kg loading tonnage, models HB2/ HB3/ HB6;
b) Application: Light duty Two Axis Welding Positioner is for fabricating on small and light workpieces, such as flange/ tube assembly/ electric appliances ... Often being used in laboratory, electric instrument industries;

2) Medium duty:

a) Criterion: Loading tonnage of its Rotary Weld Table between 1 ton to 10 ton. The common seen is 2 Ton/ 5 Ton medium duty loading tonnage, models HB20/ HB50;
b) Application: Medium duty Conventional Welding Positioner is for fabricating on components/ assemblies and work in process of various vehicles plants;

3) Heavy duty:

a) Criterion: Loading tonnage of its Welding Turn Table exceeding 10 ton. The frequently selected tonnage is 10 ton/ 15 ton/ 20 ton/ 30 ton/ 50 Ton loading tonnage capacity, models HB100/ HB150/ HB200/ HB300/ HB500;
b) Application: Heavy duty Rotary Weld Table is for fabricating on large assemblies/ large parts that will be assembled into large scale Construction Machinery/ Vehicles, etc.

 

4. Technical View on Conventional Two Axis Welding Positioner:

1) Typical design sketch of Wuxi JACK HB20 (2 ton loading capacity) Two Axis Welding Positioner sees right hand;
2) Fitting welding fixture for fixing workpieces onto Welding Turn Table: (Fig.7)

3) Welding Speed: The 0°~360° rotating speed of Rotary Weld Table and workpiece, which is welding speed, is controlled with A.C. inverter and displayed in digital meter of operating pendant: (Fig.8)

4) Foot pedal switch for operation start up and completion of positioning equipment motion, so as to relieve hands of operators for more adjusting jobs: (Fig.9)

5. Technical Parameters of Two Axis Conventional Welding Positioner:

2. L type Welding Positioner with Fixed Height Welding Turn Table:

1. Characteristics: Fixed height structure takes up small percentage of L type Welding Positioner in use. Instead, majority has its Rotary Weld Table equipped with motor drive lifting function, making the workpiece position management has 3 control axis;

2. Two Motion Axis with Fixed Height Rotary Weld Table:

 1) The 0°~360° rotation of Welding Turn Table and working parts in upright plane;
 2) The 0°~360° revolve of Welding Turn Table and working parts in horizontal plane;
Shown in the left hand photo;

3. Application and Technical Views on L type Fixed Height Welding Turn Table:

1) Usage: For fabricating on structural workpieces with fixed or little variation length; Or, although of large cross section size, each specification of workpieces has large production volume;
2) Welding Working Speed: Both the vertical rotation and horizontal revolve of Rotary Weld Table have its linear speed smooth adjustable: Such linear speed is controlled with A.C. inverter continuously, and displayed in digital form. Wuxi JACK welding equipment has 2 groups of A.C. inverters for managing on the 2 rotating speed;
3) Design sketch of the 2 axis fixed height L type Welding Positioner sees the left hand;
4) Loading capacity of Welding Turn Table is usually from 1 ton to 3 ton, not up to 5 ton in actual use, models LBS1, LBS3, LBS5.
 

4. Technical Parameters of L type Fixed Height Rotary Weld Table:

 Loading Capacity of
 Rotary Weld Table		  1 Ton ~ 5 Ton
 Control Axis  0°~360° Horizontal Revolve
 0°~360° Vertical Rotation
 L Arm Height Control  Fixed level, no change
 Size of Rotary Welding Table  Around Diameter 600mm ~
 1200 mm
 0°~360° Revolve and Rotation Speed  0.2 ~ 2 rpm

Application and Related Equipment of Two Axis Conventional Welding Positioner

1. Applicable Working Parts: As the largest selling volume of Welding Positioner equipment products, the HB series single Rotary Weld Table Two Axis Welding Positioner is used for fabricating on various structure members with small to medium length and cross section sizes;


2. The longer length working parts should be fabricated on:
1) Motor drive elevating type L type Welding Positioner for medium length workpieces (3,000mm ~ 5,000mm long);
2) Head and Tail double column Welding Positioner for long length parts (Can be longer than 5,000mm);


3. Related Welding Equipment:
In practical use, Welding Positioner often works with other common applied welding equipment:
1) LH series Welding Manipulator (Welding Column and Boom Equipment);
2) HGZ/ HGL/ HLK series Welding Rotator (Welding Turning Roller Bed);
3) Pipe (Flange) Circumferential Longitudinal Welding Machine;
4) Various designed Special Welding Machine,
to be composed into various tailor design and produced Welding Center;


4. Supplementary Units for Put into Use:
1) The fixation of working parts onto Welding Turn Table of the Welding Positioner involves different types of Welding Fixture;
2) For servo drive high precision Welding Positioner, servo controller/ motor/ encoder/ robot are indispensable function units to work with.
 

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02

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Preparation On Putting into Use Two Axis Welding Turn Table:

1. Convenient Installation on Two Axis Welding Positioner Rotary Weld Table:

1) Easy Logistics: Compared with other larger and more “complicated” welding positioning equipment, the Two Axis Welding Positioner is simpler in transportation and installation:
2) The transportation is carried out as integral set of welding equipment, instead of disassembling it into several assemblies, and be assembled into equipment again after delivered to destination. In this way, there is no need to assemble assemblies into Welding Positioner and adjust it again, so as to greatly spare operating circle time, and guarantee on integrity of performance;

 

2. Installing Wuxi JACK Two Axis Conventional Welding Positioner and Welding Turn Table:

1) On the other hand, fixing two axis Welding Positioner into place also involves carefully installing its Rotary Weld Table into workshop floor:
2) The welding operation involves tilting, revolving and lifting large size and heavy weight workpiece, which are clamped onto Welding Turn Table, and had better be kept at the most stable and balanced manner: Firmly secure the entire set of Welding Positioner equipment into workshop floor by means of anchor bolts, and check levelness after installation.

Wuxi JACK Two Axis Welding Positioner and Other Structure Welding Turn Table

There is always one fitting for you!
Two Axis Conventional Welding Positioner of 1.2 Ton Loading Capacity
Two Degree of Freedom Rotary Weld Table with 2 Ton Loading Capacity
Hydraulic Drive Two Motion Axis Large Welding Turn Table of 10 Ton Loading Tonnage Capacity
Small Medium Two Axis Welding Positioner of 600kg Loading Tonnage Capacity
Welding Fixture type Integral Structure Single Axis Revolve Welding Positioner
Two Axis Revolve and Movable Head and Tail Double Column Welding Positioner
Heavy duty 3 Axis Revolve, Rotate, Lift Double Column Head and Tail Welding Positioner of 3 Ton Loading Tonnage Capacity Welding Turn Table
LBS30 model Large L Structure Lifting Welding Positioner of 3 Ton Loading Tonnage Capacity Rotary Weld Table
PR24 Model Pipe Rotator Welding Positioner of Two Motion Axis
HB100 Model Large Two Axis Welding Positioner of 10 Ton Loading Tonnage Capacity
LBS12 Model L Structure Lift type Welding Turn Table of 1.2 Ton Loading Tonnage Capacity
Single Axis Horizontal Revolve Two Rotary Weld Table Welding Positioner of 3 Ton Loading Tonnage

Wuxi JACK Other Welding and Cutting Machinery and Equipment

HLK20 Model Bolt Adjust Welding Rotator Turning Roller Bed of 20 Ton Loading Capacity
HGZ80 Model Self Adjusting Welding Turning Roller Bed of 80 Ton Loading Capacity
HGK5 Model Down Pressure Structure Leadscrew Adjusting Welding Rotator Bed of 5 Ton Loading Capacity
HGK2 Special Design Leadscrew Adjusting Movable Welding Roller Rotator of 2 Ton Loading Capacity
LHZ5050 Model Large Welding Manipulator Column and Boom Equipment
MP25 Model Plate Butt Joint Welding Machine
PHJ15 Model 3 in 1 Welded H Beam Fabrication Machine (Assembly, Welding, Straightening)
CNC-DX3030 Model Large CNC BOX Beam End Face Milling Machine
2 Sets of CNC-CG4000 Model CNC Flame Plasma Cutting Machine
SXBJ-18 Model Outdoors Installed Large Edge Milling Machine
CNC-CP7-3000/12 Model 7 Axis Large CNC Pipe Cutting Machine
Hydraulic Drive Movable H Beam 180° Overturning Table

Welding Positioner Blogs

  • 3 Sets of High Precision Servo Drive Turn Table to 2 Customers Delivered by Wuxi JACK

    Brief on Application and Composition of High Precision Servo Drive Rotary Table;

    The Structure and Usage of 3 Jaw Chuck with Assembled onto Turn Table;

    Technical View on High Precision Servo Drive Welding Turntable;

    Summary on Wuxi JACK Turn Table and Other Produces

  • The Development Prospect of Welding Positioner

    Definition and Function of Welding Positioner Welding Turning Table;

    Main Category of Welding Positioning Equipment;

    Development Prospect of Welding Positioner Welding Turntable;

    How to Properly Select Welding Positioner Rotary Welding Table;

    Summary on Wuxi JACK Welding Positioner

  • Overview on Types of Welding Postioner and its Choice

    The Subject of This Blog on Welding Positioner:1) Importance: Welding Positioner is a kind of very important Welding Equipment, which is widely used across industries for fabricating different kinds of workpieces;2) Specialty: Because of such diversified structures of workpiece, and corr
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WUXI JACK TECHNOLOGY CO., LTD
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