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Wuxi JACK CNC Drilling and Cutting Machine, 

Powerful Steel Structure 1st Operation Equipment for Customer!

Powerful Usage and Wide Application of CNC Cutting and Drilling Machine

1. One Machine with Two Functions: CNC-CD series CNC Cutting and Drilling Machine integrates flame /plasma CNC Plasma Cutting Machine and CNC Plate Drilling Machine into one equipment, providing multi-function and useful machine for customers:

2. Working Way and Finished Workpieces of CNC Drilling and Cutting Machine:

1) Operating Form: With integration of CNC Plasma Cutting Machine and CNC Plate Drilling Machine, the two main functions are interlocked with each other: At any running moment, the machine either cuts out plate, or drill holes:

CNC Cutting and Drilling Machine in operation: (Fig.1)

2) Finished Working Parts: CNC Cutting and Drilling Machine produces various complicated steel plates with high precision: The profile cut out sheet metal, with number of holes cut in the sheet metal. The position of these holes in the plate can be controlled precisely;

3) Working site/ finished cut and drilled steel plate produced from Wuxi JACK CNC Drilling and Cutting Machine: (Fig.2)


 

3. Great Value of CNC Drilling and Cutting Machine for Customer:

1) Solution and Application: In steel structure and other related projects, there exist large demand on working parts, that process technology entails sheet metal to be cut out in required dimension and contour, with numerous holes being drilled in designated position. This can be made with CNC-CD models CNC Cutting and Drilling Machine;

2) Customer check on finished workpiece (Cut and drilled steel plate) from Wuxi JACK CNC Cutting and Drilling Machine: (Fig.3)

3) Highly Effective Solution: In this respect, customers spend budget on purchasing single equipment of CNC Drilling and Cutting Machine, and get capability of two different disparate machines, with functions more valuable than original two, and productivity higher;

4) Working moment of Wuxi JACK CNC Cutting and Drilling Machine at customer workshop: (Fig.4)

4. Two Main Functions and Related Operating Units of CNC Cutting and Drilling Machine:

1) Plate Shape Cutting: Flame or Plasma CNC Plasma Cutting Machine;

CNC Cutting and Drilling Machine runs as a set of CNC Plasma Cutting Machine: (Fig.5)

2) Holes Drilled into Plate: Works as CNC Plate Drilling Machine:

Mechanical drilling head of CNC Drilling and Cutting Machine: (Fig.6)

5. Category: CNC Drilling and Cutting Machine is sophisticated product “Complex of CNC Plasma Cutting Machine”, under product family of CNC-CG series “Flame CNC Plasma Cutting Machine”;
6. Summary Slides: On Flame CNC Plasma Cutting Machine, including CNC Drilling and Cutting Machine, are illustrated in web page “Overview on Wuxi JACK CNC Plasma Cutting Machine”.

 

      

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Wuxi JACK CNC Drilling and Cutting Machine, in Manufacture and Works at Customer Facility

Two Business Cases Example of Wuxi JACK CNC Cutting and Drilling Machine

A. CNC-CD4030 Large CNC Drilling and Cutting Machine Complex:

1. Function of CNC-CD4030 CNC Cutting and Drilling Machine Complex:

1) Flame and Plasma Cutting on:  3,800mm width x 29m length sheet metal;

2) Mechanical Drilling:                   Diameter range Φ10mm ~ Φ30mm, thickness up to 30mm;
3) Flame Cutting Thickness:         6mm ~ 100mm;
4) Plasma Cutting Thickness:       6mm ~ 30mm;

 

2. Configuration of CNC-CD4030 Large CNC Drilling and Cutting Machine Complex:

This is a group of large CNC Plasma Cutting Machine complex, developed by Wuxi JACK for an overseas customer. It has main units of:
1) 1 set of CNC-CG4000 CNC Plasma Cutting Machine, integrated with mechanical drilling unit. The plasma cutting group and mechanical drilling group are interlocked in operation;
2) 1 set of CNC-CG4000 Oxygen fuel flame CNC Plasma Cutting Machine;
3) Shared cutting platform and guiding rails;
4) Cutting fume extracting unit;
5) Oil cylinder pump station and sheet metal clamping system;

 

3. Cutting and Drilling Capacity of CNC-CD4030 CNC Cutting and Drilling Machine:

The max. sheet metal plate that can be cut and drilled in this CNC-CD4030 CNC Cutting and Drilling Machine complex:
1) 24m length, the corresponding cutting rails has 29m length;
2) 3.8m width, the corresponding cutting rail span is 4,000mm wide;
3) 100mm thickness for Oxygen fuel cutting, this is for flame CNC Plasma Cutting Machine cutting capacity;
4) 30mm thickness for plasma cutting and hole drilling: This is for CNC Plasma Cutting Machine cutting and drilling capacity. Plasma cutting capacity depends on model and output current of equipped Plasma power supply;

4. Design Sketch on Wuxi JACK CNC-CD4030 CNC Drilling and Cutting Machine:

 

 

1) Vertical view on general design sketch of complex Flame CNC Plasma Cutting Machine and CNC Plasma Cutting Machine, with shared rail and cutting table: (Fig.1)

2) Concept design on front view of CNC Drilling and Cutting Machine mechanical main frame: (Fig.2)

3) Cutting table of the 2 sets of Flame CNC Plasma Cutting Machine: (Fig.3)

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5. Customer Operating Site of the CNC-CD4030 Large CNC Cutting and Drilling Machine:

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B. CNC-CD3009 CNC Cutting and Drilling Machine:

1. Function: Similar to the preceding case of large complex, for implementing thermal cutting and mechanical drilling on sheet metal;

2. Composition of CNC-CD3009 CNC Drilling and Cutting Machine:

1) Single set of CNC Plasma Cutting Machine, installed with mechanical drilling head;
2) Fume collecting and recycling system;
3) Hydraulic system and sheet metal clamping claws unit;
3. Max. Sheet Metal Size:                  2,000mm width x 8000mm length;
4. Max. Drilling Thickness:              30mm;
5. Max. Flame Cutting Thickness:   30mm;

6. Producing CNC-CD3009 CNC Cutting and Drilling Machine at Wuxi JACK:

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Operating Video of Wuxi JACK CNC Drilling and Cutting Machine

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Technical Specifications of Wuxi JACK CNC Cutting and Drilling Machine

The specific technical parameters depend on customer demand. Below is data table of the above business examples:

1. Technical Parameters of CNC-CD4030 large CNC Cutting and Drilling Machine:

No. Parameters Value Note
1  Cutting Rail Span 2,500 mm ~ 5,000 mm  
2  Cutting Rail Length 6,000 mm ~ 30,000 mm  
3  Longitudinal Drive Double drive 2 sets of servo driving motor and servers
4  CNC System F2500 FANGLING of China
5  Valid Cutting Width 1500 mm ~ 4,000 mm  
6  Valid Cutting Length 3000 mm ~ 24,000 mm  
7  CNC Plasma Torch Quantity 1 Set Chinese HUAYUAN LGK-300HD, for 30mm thickness;
Or designated by customer
8  Flame and Plasma Cutting Speed 50 ~ 3000 mm/min. On the basis of cutting technology
9  Idle speed of Bridge Gantry 9000 mm/min.  
10  Cutting Surface Roughness Ra12.5—25 For CNC Plasma Cutting Machine
11  Cutting Precision ±0.5mm/1000mm Flame and plasma cutting
12  Move Drive Precision gear rack  
13  Oxygen Pressure 0.8 ~ 1.0 MPa For Flame CNC Plasma Cutting Machine
14  Drilling Hole Diameter 10-30 mm  
15  Drilling Plate Thickness Max. 30 mm  
16  Drilling Tip Driving Motor 5.0 kW  
17  Drilling Tip Rotate Speed 40 ~ 750 rpm.  
18  Drilling Spindle Axial Downward Move Drive Motor 1.5 kW  
19  Drilling Hydraulic Pressure 4.0 MPa  
20  Drilling Cooling Unit Spray water cooling Equipped with water tank
21  Dust Collecting Unit Motor 1 set, 7.5kW For CNC Plasma Cutting Machine
22  Dust Collecting Blowing Flowrate 6500m3/h  

23		  Power Supply of the
CNC Drilling and Cutting Machine		 3P AC380V, 50Hz, 15kW Mainframe
3P AC380V, 50Hz, 21.5kW Plasma power supply

2. Technical Parameters of CNC-CD3009 CNC Drilling and Cutting Machine:

No. Parameters Value Note
1  Cutting Rail Span 3000mm  
2  Cutting Rail Length 9000mm  
3  Longitudinal Drive Double drive 2 sets
4  CNC System F2500 Chinese FANGLING
5  Valid Cutting Width 2000mm  
6  Valid Cutting Length 6000mm  
7  CNC Plasma Cutting Torch 1 Set HUAYUAN LGK-300HD
8  Cutting Speed of
CNC Plasma Cutting Machine		 50—3000mm/min. On the basis of thermal cutting technology
9  Idle Speed of Gantry Frame 9000 mm/min.  
10  Cutting Surface Roughness Ra12.5—25 For CNC Plasma Cutting Machine
11  Cutting Precision ±0.5mm/1000mm  
12  Move Drive Precision gear rack  
13  Oxygen Pressure 0.8 ~ 1.0 MPa For CNC Plasma Cutting Machine
14  Drilling Hole Diameter 10-30 mm  
15  Drilling Plate Thickness Max. 30 mm  
16  Drilling Tip Driving Motor 5.0 kW  
17  Drilling Tip Rotating Speed 40 ~ 750 rpm.  
18  Drilling Spindle Axial Downward Move Drive Motor 1.5 kW  
19  Drilling Hydraulic Pressure 4.0 MPa  
20  Drilling Cooling Unit Spray water cooling Equipped with water tank
21  Dust Collecting Unit Motor 1 set, 7.5kW For CNC Plasma Cutting Machine
22  Dust Collecting Blowing Flowrate 6500m3/h  

23		  Electricity Power Supply 3P AC380V, 50Hz, 15kW Mechanical mainframe
3P AC380V, 50Hz, 21.5kW Plasma power supply
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Technical View on Wuxi JACK CNC Drilling and Cutting Machine

1. Mechanical Frame of CNC Cutting and Drilling Machine:

1) General Structure: Motorized moving gantry beam of the CNC Drilling and Cutting Machine is of welding box structure, stress relieved after fabrication. It is stronger and tougher than ordinary CNC Plasma Cutting Machine, promising high standard cutting and drilling operation;
2) Horizontal guiding rail of cutting and drilling torch mounting carriage movement: Chinese Taiwan HIWIN heavy duty precise ball bearing linear guideway, making sure the best guiding precision/ light deadweight and little inertia, applicable for rapid plasma cutting speed of CNC Plasma Cutting Machine;
3) Stability Assurance: Even during quick conversion between acceleration and deceleration in the process of thermal cutting, gantry moving precision of the CNC Plasma Cutting Machine can still be fully guaranteed;
4) Easy Maintenance and Service: Transverse movement rack is secured onto the horizontal gantry beam by means of bolt, easy for replacement and adjustment on the CNC Drilling and Cutting Machine.
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2. Mounting Carriage and Lifter Cutting Torch / Drilling Head in CNC Drilling and Cutting Machine:

1) Central Enforcement Units: Horizontal motor drive moving carriage is assembled with 1 piece of plasma cutting torch and mechanical drilling mechanical respectively;
2) X/Y Axis Movement Drive System: In the running period of CNC Cutting and Drilling Machine, horizontal movement of cutting torch and drilling head are servo drive. The corresponding system is composed of servo motor/ servo drive server and encoder;
3) X/Y Axis Movement Guide Unit: Mounting carriage movement is guided with heavy duty highly precise ball bearing linear guideway, ensuring stable accurate cutting and drilling without any impact, guaranteeing reliable superior performance of CNC Drilling and Cutting Machine;

4) Check on performance and processed plate with cutting torch and drilling mechanism, in CNC Drilling and Cutting Machine: (Fig.7)


 

5) Cutting torch and drilling mechanism mounted onto mechanical gantry frame of CNC Cutting and Drilling Machine: (Fig.8)

 
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3. Mechanical Drilling Mechanism of CNC Drilling and Cutting Machine:

1) Integrated Mounting: In this machine, mechanical drilling mechanism and plasma cutting lifter share the same mounting carriage;

2) Sheet Metal Plate Clamp into Laying Table of CNC Drilling and Cutting Machine:

a) Firm Fixture: When CNC Drilling and Cutting Machine drills holes in sheet metal plate, the plate is clamped firmly with circle of clamping jaws, which are driven with hydraulic oil cylinders. The steadiness of plate can protect drilling tip from being damaged during drilling, guaranteeing holes drilling quality;

b) Yellow color hydraulic drive clamps, encircles laying table of Wuxi JACK CNC Cutting and Drilling Machine: (Fig.9)


 
3) Accurate Position Management: Movement of drilling head is detected and controlled with CNC control system in CNC Cutting and Drilling Machine;
4) Drilling head spindle is NT50, which can be fit onto the drilling head and disassembled quickly, precisely, and conveniently.
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4. Plasma Cutting System in CNC Cutting and Drilling Machine:

1) Plasma Power Supply: CNC Plasma Cutting Machine is equipped with one set of Chinese HUAYUAN made LGK-300HD plasma cutting system;

2) Plasma Cutting Supplementary Function Units in CNC Plasma Cutting Machine:

a) Arc voltage type cutting torch high controller;
b) Dust collecting unit;
c) Water cooling recycling system and cooling tank;

3) Technical Characteristics of Plasma Power Supply in CNC Plasma Cutting Machine:

a) Monitor on Variable Running Cost: The plasma power supply has plasma cutting torch consumables life monitoring function, which helps customers managing on running variable cost of the CNC Plasma Cutting Machine;
b) Plasma Power Supply Protection: The plasma power supply has functions of: Cutting gas pressure and coolant liquid flow displaying/ detecting/ warning and controlling. These functions can be conveniently managed on control console of plasma power supply;
c) Flexible Operation Control: The cutting gas pre-flow/ post flow and current up slow time can be set up individually, this gives flexible operation on the CNC Cutting and Drilling Machine;
d) Automatic Protection on overheating and under voltage of plasma power supply, when contingency happens with CNC Plasma Cutting Machine;
e) Easy Maintenance on CNC Drilling and Cutting Machine: Fault code displaying function in plasma power supply; Intelligent fan is used to reduce dust;
f) Applicable on Various Materials of Sheet Metal Plate: The plasma power supply helps CNC Plasma Cutting Machine being suitable for performing manual and automatic cutting, on sheet metal made of carbon steel/ alloy steel and nonferrous steel, etc.
 
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5. Dust Collecting System for Plasma Cutting in CNC Drilling and Cutting Machine:

1) Necessity for Dust Collect: During plasma cutting period of CNC Plasma Cutting Machine, plasma cutting process generates large amount of dust, which is harmful on personnel health and working environment;
2) Task: The dust collecting system is for purifying the air at working site, cleaning surroundings of CNC Cutting and Drilling Machine;
3) Work Manner: The entire dust collect system works automatically. Operator just need to start on it before work, and switch it off after operation. Meanwhile, daily regular service is of vital importance for guaranteeing normal satisfactory performance of the CNC Cutting and Drilling Machine.
 
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Application and Related Equipment of CNC Drilling and Cutting Machine

1. Wuxi JACK Position: CNC Cutting and Drilling Machine is a kind of 1st operation niche equipment. Which means, this machine is not common product of equipment suppliers, and Wuxi JACK is one of the minor companies who has real capability and business experience on producing the machine;
2. Applicable Field: CNC Drilling and Cutting Machine is mainly applied in Steel Structure industry: Construction build/ Bridge Construction / Iron Tower Building/ Stadium, etc.;
3. Subsequent Stations: The hole drilled and cut sheet metal in varied size and contour, being delivered from CNC Cutting and Drilling Machine, are necessary working parts for the next step of construction, following the process route of: Fabrication/ assembly, and end polishing, etc.;

4. Related Equipment with CNC Cutting and Drilling Machine:

1) Flame CNC Plasma Cutting Machine: The machine with wider use than CNC Cutting and Drilling Machine, and parts of its function as thermal cutting on sheet metal;
2) H Beam Production Line: For producing heavy duty welding H / I/ T Beams;
3) 3 in 1 H Beam Assembly Welding Straightening Integral Function Fabrication Machine: For producing light and medium duty welding H / I / T Beams;
4) BOX Beam Production Line: For producing welding BOX Beam, ranging from 300mm x 300mm to 1500mm x 1500mm cross section dimension. Single piece of BOX Beam has weight up to 20 Ton;
5) Welding Structure Member BOX/ H Beam End Face Milling Machine: For carrying out end face milling and polishing, on various structures and dimensions of structure member, including H / BOX Beam/ Pipe/ Tube, height ranging from 500mm up to 6,000mm.
 
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Q and A On Wuxi JACK CNC Drilling and Cutting Machine

Below are list of FAQ (Frequently Asked Questions) and its Answers on CNC-CD series CNC Cutting and Drilling Machine, that may be of interest for customers:
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CNC Drilling and Cutting Machine Blogs

WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
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