Wuxi JACK CNC Drilling and Cutting Machine, 

Integrated Function Sheet Metal 1st Operation Equipment for Customer

The Featured Product of Wuxi JACK: CNC Cutting and Drilling Machine

Characteristic and Function: This is niche branch of plasma flame CNC Sheet Metal Cutting Machine with drilling function, fulfilling 2 basic process technology on steel plate:
1) Shape profile and strip cutting, with Oxygen fuel and plasma;
2) Hole drilling, with mechanical hard bit, Φ10mm ~ Φ30mm;

Mature and Stable Professional Products of Chinese CNC Drilling and Cutting Machine from Wuxi JACK:

As manufacturing powerhouse, China owns the largest number of companies in Welding and Cutting Machinery industry. But there are very few Chinese companies, who has real capability and experience on producing this niche product, and Wuxi JACK is one of the few suppliers, who has provided various first rate machine tools for customers:
Various Models Wuxi JACK Produced Chinese Professional CNC Cutting and Drilling Machine Put into Use at Customers Workshop:
CNC-CD3012 model in Workshop
CNC-CD4009 model in Hole Drilling
Wuxi JACK Engineer at Russia Customer Plant after Installation and Handover
Back Side View: CNC-CD3009 model with Dust Collect Unit
Operator Break Time of CNC-CD2509 model
Running Site of CNC-CD3015 model, Large Plate with Drilled Holes
Operator Observe on Operation of CNC-CD3009 model
CNC-CD4009 model in Official Operation and Surveillance

Working Moment of Wuxi JACK CNC Cutting and Drilling Machine:

In Plasma Cutting after Hole Drilling
Carefully Check on Hole Drilling Performance
Overall View on Working Unit of Machine: In Plasma Cutting
Close Observe on Oxygen Fuel Flame Cutting Process
Order to Delivery of CNC Drilling and Cutting Machine at Wuxi JACK Workshop:
Assembly and Commissioning on Exported CNC-CD3009 model
Belarus Customers Factory Acceptance on CNC-CD4012 model
Package and Ready for Shipment on CNC-CD2506 model
Connect Wiring and Test CNC Controller of CNC-CD3009 model

Other Models of Wuxi JACK Best Selling Conventional Flame Plasma CNC Sheet Metal Cutting Machine:

CNC-CG4000 Cuts Out Carbon Steel Plate at Customer Plant
Operators Observe on Finished Cut Plate with CNC-CG4000
Bangladesh Customer Operator with CNC-CG4000 after Installation
Breaktime of CNC-CG4000 Plasma Flame Cutting at Customer Facility

Operating Videos of Wuxi JACK Flame Plasma CNC Sheet Metal Cutting Machine with Drilling Function

Related pages on videos and technical introduction Wuxi JACK plasma flame CNC Sheet Metal Cutting Machine:
1. CNC Strip Plate Cutting Machine;
2. CNC Flame Plate Cutting Machine;
3. CNC Plasma Plate Cutting Machine;
4. Complex of CNC Flame Plasma Cutting Machine;
5. Overview on Wuxi JACK CNC Plasma Flame Cutting Machine

Two Business Cases of Wuxi JACK Flame Plasma CNC Drilling and Cutting Machine

A. CNC-CD4030 Model Large CNC Cutting and Drilling Machine Complex:

1. Function of the CNC-CD4030 Machine Complex:
1) Flame and Plasma Cutting on:   3,800mm width x 29m length sheet metal plate;
2) Mechanical Hole Drilling:           Diameter range Φ10mm ~ Φ30mm, plate thickness up to 30mm;
3) Flame Cutting Thickness:          6mm ~ 100mm;
4) Plasma Cutting Thickness:        6mm ~ 30mm;

 

2. Configuration of CNC-CD4030 Large CNC Cutting and Drilling Machine Complex:

Machinery Nature: This is a group of large CNC Sheet Metal Cutting Machine complex, developed by Wuxi JACK for an overseas customer. It has main units of:
1) 1 set of CNC-CD4009 model flame plasma CNC Drilling and Cutting Machine, integrated with:
a) Mechanical drilling unit and circulating cooling water system;
b) Plasma cutting power supply, cutting torch mechanism;
c) Plasma cutting dust collecting and purifying unit;
d) Oxygen fuel flame cutting working group;
Interlock in Operation: The plasma cutting group and mechanical drilling group are interlocked in operation. Which means, at any moment, only one function is effective;
2) 1 set of CNC-CG4000 model Oxygen fuel flame CNC Sheet Metal Cutting Machine;
3) Shared cutting platform and guiding rails between the above listed 2 sets of machines;
4) Hydraulic oil cylinder pump station and sheet metal clamping system;

 

3. Capacity of CNC-CD4030 CNC Drilling and Cutting Machine:

The max. sheet metal plate that can be cut and drilled in this CNC-CD4030 model machine complex are:
1) 24m length, the corresponding cutting rails has 29m length;
2) 3.8m width, the corresponding cutting rail span is 4,000mm wide;
3) 100mm thickness for Oxygen fuel cutting, this is capacity of CNC Flame Cutting Machine cutting capacity;
4) 30mm thickness for plasma cutting and hole drilling: This is capacity of flame plasma CNC Cutting and Drilling Machine. Plasma cutting capacity depends on model and output current of equipped Plasma power supply;

 

4. Design Sketch on Wuxi JACK CNC-CD4030 Model CNC Drilling and Cutting Machine:

1) Vertical view on general design sketch of CNC-CD4030 model machine complex with shared rail and cutting table: (Fig.1)

2) Concept design on front view of CNC-CD4030 model CNC Drilling and Cutting Machine mechanical main frame: (Fig.2)

3) Vertical view on shared cutting table of the 2 sets of machine in the complex: (Fig.3)

5. Russian Customer Operating Site of Wuxi JACK CNC-CD4030 Model Large CNC Cutting and Drilling Machine:

B. CNC-CD3009 Model Popular CNC Drilling and Cutting Machine:

Significance: This model has the largest selling volume in its product group. Which means, this model can meet extensive customers requirement on shape cutting and hole drilling:
1. Function: Similar to the preceding case of CNC-CD4009 model large machine complex, this model is for implementing on plasma flame thermal cutting and mechanical drilling on sheet metal, especially carbon steel;
 

2. Composition of CNC-CD3009 Model CNC Sheet Metal Cutting Machine with Drilling Function:

1) Single set of drilling and cutting machine, being installed with mechanical drilling head;
2) Plasma cutting fume collecting unit;
3) Drilling cooling water recycling system: Spray unit and water tank;
4) Working Unit: The machine has one piece of integrated cutting and drilling moving carriage, being installed at the front face of longitudinal moving gantry. The carriage is installed with both plasma cutting torch and drilling head. During work, the cutting and drilling operation is switched conveniently by means of select switch on machine panel;
5) Machine Protection: As shown in the photo, the moving carriage is protected with red color hanging curtain, to avoid it is negatively influences with plasma cutting;
6) Hydraulic system, and its sheet metal clamping claws unit;

3. Max. Sheet Metal Size:                 2,000mm width x 8000mm length;
4. Max. Drilling Thickness:              30mm;
5. Max. Flame Cutting Thickness:  100mm;
 

6. Producing CNC-CD3009 Model CNC Cutting and Drilling Machine at Wuxi JACK Workshop:

1) Assembling on mechanical main frame and function units of the machine:

2) Validated and painted cutting drilling torches carriage of the machine:

Technical Specifications of Wuxi JACK Flame Plasma CNC Cutting and Drilling Machine

The specific technical parameters of this usually tailor made machine depend on specific customer requirement. Below is data table of machines in the above 2 business examples:

1. Technical Parameters of CNC-CD4030 Model Large CNC Cutting and Drilling Machine:

No. Parameters Value Note
1  Cutting Rail Span With 2,500 mm ~ 5,000 mm  
2  Cutting Rail Length 6,000 mm ~ 30,000 mm  
3  Longitudinal Drive Mode Double drive 2 sets of servo driving motor and server drivers
4  CNC System F2500 FANGLING of China
5  Valid Cutting Width 1500 mm ~ 4,000 mm  
6  Valid Cutting Length 3000 mm ~ 24,000 mm  
7  CNC Plasma Torch Quantity 1 Set Chinese HUAYUAN LGK-300HD, for 30mm thickness;
Or designated by customer
8  Flame and Plasma 
 Cutting Speed
50 ~ 3,000 mm/min. On the basis of cutting technology
9  Idle speed of Bridge Gantry 9,000 mm/min.  
10  Cutting Surface Roughness Ra12.5— 25 For flame plasma CNC Sheet Metal Cutting Machine
11  Cutting Precision ±0.5mm/ 1000mm Flame and plasma cutting
12  Longitudinal and Transverse
 Move Drive
Precision gear rack  
13  Oxygen Pressure 0.8 ~ 1.0 MPa For Flame plasma shape cutting
14  Drilling Hole Diameter 10- 30 mm  
15  Drilling Plate Thickness Max. 30 mm  
16  Drilling Tip Driving Motor 5.0 kW  
17  Drilling Tip Rotating Speed 40 ~ 750 rpm.  
18  Drilling Spindle Axial Downward Move Drive Motor 1.5 kW  
19  Drilling Hydraulic Pressure 4.0 MPa  
20  Drilling Cooling Unit Spray water cooling Equipped with water tank
21  Dust Collecting Unit Motor 1 set, 7.5kW For plasma profile cutting
22  Dust Collecting
 Blowing Flowrate
6500m3/h  

23
 Machine
 Electricity Power Supply
3P AC380V, 50Hz, 15kW Machine itself
3P AC380V, 50Hz, 21.5kW Plasma power supply

2. Technical Parameters of CNC-CD3009 Model CNC Drilling and Cutting Machine:

No. Parameters Value Note
1  Cutting Rail Span Width 3,000mm  
2  Cutting Rail Length 9,000mm  
3  Longitudinal Drive Mode Double drive 2 sets of servo motors
4  CNC System F2500 Chinese FANGLING
5  Valid Cutting Width 2,000mm  
6  Valid Cutting Length 6,000mm  
7  CNC Plasma Cutting Torch 1 Set HUAYUAN LGK-300HD
8  Flame Plasma Cutting Speed of CNC Sheet Metal Cutting Machine 50— 3,000mm/min. On the basis of thermal cutting technology
9  Idle Speed of Gantry Frame 9,000 mm/min.  
10  Cutting Surface Roughness Ra12.5— 25 For flame plasma shape cutting
11  Cutting Precision ±0.5mm/ 1000mm  
12  Move Drive Precision gear rack  
13  Oxygen Pressure 0.8 ~ 1.0 MPa For Flame plasma shape cutting
14  Drilling Hole Diameter 10- 30 mm  
15  Drilling Plate Thickness Max. 30 mm  
16  Drilling Tip Driving Motor 5.0 kW  
17  Drilling Tip Rotating Speed 40 ~ 750 rpm.  
18  Drilling Spindle Axial Downward Move Drive Motor 1.5 kW  
19  Drilling Hydraulic Pressure 4.0 MPa  
20  Drilling Cooling Unit Spray water cooling Equipped with water tank
21  Dust Collecting Unit Motor 1 set, 7.5kW For plasma profile cutting
22  Dust Collecting Blowing Flowrate 6500m3/h  

23
 Machine
 Electricity Power Supply
3P AC380V, 50Hz, 15kW Mechanical mainframe
3P AC380V, 50Hz, 21.5kW Plasma power supply

Powerful Usage and Wide Application of Flame Plasma CNC Drilling and Cutting Machine

1. One Machine with Two Functions: CNC-CD series CNC Sheet Metal Cutting Machine with drilling function integrates flame and plasma shape cutting/ mechanical hole drilling into one set of equipment, providing multi-function and cost effective solution tool for customers:
 

2. Working Way and Finished Workpieces of Flame Plasma CNC Cutting and Drilling Machine:

1) Operating Form: With integration of flame plasma CNC Sheet Metal Cutting Machine and CNC Plate Drilling Machine, the two main functions are integrated together and interlocked with each other in the same machine: At any running moment, the machine either cuts out plate, or drill holes, in high efficiency and superior quality:
Plasma cutting on carbon plates with drilled holes, in Wuxi JACK CNC-CD3009 model machine: (Fig.1)
2) Finished Working Parts: CNC Drilling and Cutting Machine produces various complicated steel plates with high precision: The profile cut out sheet metal, with numerous holes of different diameters being cut in the sheet metal. The position of these holes in the steel plate can be controlled precisely and conveniently:
3) Working site at customer facility: Finished shape cut and hole drilled steel plate, produced from Wuxi JACK CNC Cutting and Drilling Machine: (Fig.2)

3. Great Value of CNC Drilling and Cutting Machine for Customer:

1) Solution and Application: In steel structure and other related projects, there exist large demand on steel structure working parts, that process technology entails:
a) First numerous holes are to be drilled in designated position on sheet metal plate;
b) Then the sheet metal plate is cut out in required dimension and contour;
This can be realized in high efficiency and superior quality with drilling function CNC Sheet Metal Cutting Machine:
2) Customer check on finished workpiece (Profile cut and hole drilled steel plate) from Wuxi JACK CNC Cutting and Drilling Machine: (Fig.3)
3) Highly Cost Effective Solution for Customer: In this sense, customers spend budget on purchasing single set of machine, and get functions of two different disparate machines on cutting and drilling, with functions more valuable than original two individual machines. The productivity is obviously higher, the quality on hole drilling and shape cutting is controllable/ top level/ steady;
4) Working moment of Wuxi JACK CNC Cutting and Drilling Machine at customer workshop, its finished workpieces on platform: (Fig.4)

4. Two Main Functions and Related Operating Units of CNC Cutting and Drilling Machine:

1) Profile Shape Cutting on Plate: Oxygen fuel flame or plasma cutting:
Wuxi JACK machine works as a set of flame plasma CNC Sheet Metal Cutting Machine: (Fig.5)
2) Drilling Holes into Plate: Works as CNC Plate Drilling Machine:
Close distance view on working unit (Plasma cutting torch and mechanical drilling head) of Wuxi JACK CNC Drilling and Cutting Machine, its finished drilled holes in carbon steel plate: (Fig.6)
5. Category: CNC Cutting and Drilling Machine is sophisticated product “Complex of flame plasma CNC Sheet Metal Cutting Machine”, under product family of CNC-CG series “Flame plasma CNC Strip Plate Cutting Machine”;
6. Summary Slides: Technical superiorities of our machines are illustrated in web page “Overview on Wuxi JACK flame plasma CNC Sheet Metal Cutting Machine”.
 

Technical View on Wuxi JACK Flame Plasma CNC Sheet Metal Cutting Machine with Drilling Function

1. Mechanical Frame of CNC Drilling and Cutting Machine:

1) Overall Structure: Motor drive moving gantry beam of the machine is of welded box structure with large dimension. It is stress relieved after fabrication, promising sufficient strength and integrity of the entire frame, withstanding the tough operation of cutting and drilling. This mechanical main frame is obviously stronger and tougher than that of ordinary CNC Sheet Metal Cutting Machine, which has T frame cross structure, making sure smooth and high standard cutting and drilling operation in the machine;
2) Horizontal guiding rail of cutting and drilling torches mounting carriage movement: This is Chinese Taiwan HIWIN heavy duty precise ball bearing linear guideway, making sure the best guiding precision of the carriage movement. It is of light deadweight and little inertia, applicable for rapid plasma cutting speed in the machine;
3) Stability Assurance: Even during quick conversion between acceleration and deceleration in the process of thermal cutting, gantry moving precision of the plasma flame CNC Sheet Metal Cutting Machine can still be fully guaranteed;
4) Easy Maintenance and Service: Torches carriage transverse movement rack is firmly secured onto the machine horizontal gantry beam by means of bolts, easy for service: Replacement and adjustment.

2. Mounting Carriage and Lifter Cutting Torch / Drilling Head in CNC Cutting and Drilling Machine:

1) Core Function Units: Horizontal motor drive moving carriage is assembled with 1 piece of plasma cutting torch and mechanical drilling head together;
2) X/ Y Axis Movement Drive System: During work, horizontal movement of this carriage, which is movement of cutting torch and drilling head, is under servo drive. The corresponding drive and transmission system is composed of servo motor/ servo drive server and encoder;
3) X/ Y Axis Movement Guide Unit: Mounting carriage movement is guided with heavy duty highly precise ball bearing linear guideway, ensuring stable accurate plasma and flame cutting without any impact, guaranteeing reliable superior performance on profile cutting;
4) Check on performance and processed plate with cutting torch and drilling mechanism, in Wuxi JACK exported to Russia CNC Drilling and Cutting Machine: (Fig.7)

 
5) Before delivery after painting, moving carriage assembled with cutting torch and drilling mechanism, which is installed onto mechanical gantry frame of Wuxi JACK CNC-CD3009 model CNC Cutting and Drilling Machine: (Fig.8)
 

3. Mechanical Drilling Mechanism of CNC Sheet Metal Cutting Machine with Drilling Function:

1) Integrated Mounting: In this machine, mechanical drilling head mechanism and plasma cutting lifter are assembled onto the same piece of servo motor drive horizontal moving carriage;

2) Sheet Metal Plate Clamp into Laying Table of CNC Drilling and Cutting Machine:

a) Firm Fixture: When the machine drills holes into sheet metal plate, the plate is clamped firmly by means of circle of clamping jaws, which are installed surrounding the laying table, and are driven with hydraulic oil cylinders. This can make sure stillness of plate during hole drilling. And, the steadiness of plate can fully guarantee on drilling performance, and protect drilling tip from being damaged during operation, delivering superior holes drilling performance;
b) Yellow color hydraulic drive clamps, encircling laying table of Wuxi JACK CNC Cutting and Drilling Machine: (Fig.9)

 
3) Accurate Position Management: Movement of drilling head mechanism is detected and controlled with CNC control system. Generally speaking, the sequence is first hole drilling by means of drilling mechanism, then profile cutting with plasma cutting system;
4) Drilling head spindle is NT50, which can be fit onto the drilling head and disassembled quickly, precisely, and conveniently.

4. Plasma Cutting System in Flame Plasma CNC Drilling and Cutting Machine:

1) Plasma Power Supply: The machine is equipped with one set of Chinese HUAYUAN made LGK-300HD model plasma cutting system;
2) Plasma Cutting Supplementary Function Units:
a) Arc voltage type CNC control cutting torch high controller;
b) Plasma cutting dust collecting unit;
c) Water cooling recycling system and cooling tank;

3) Technical Characteristics of Plasma Power Supply in CNC Sheet Metal Cutting Machine:

a) Monitor on Variable Running Cost: The plasma power supply has plasma cutting torch consumables use life monitoring function, which helps customers managing on running variable cost of the machine;
b) Plasma Power Supply Protection: The plasma power supply has functions of:
Cutting gas pressure and coolant liquid flow displaying, detecting/ warning and controlling. These functions can be conveniently managed on control console of plasma power supply;
c) Flexible Operation Control: The cutting gas pre-flow/ post flow and current up slow time can be set up individually, this gives flexible operation on the flame plasma CNC Cutting and Drilling Machine;
d) Automatic Protection on overheating and under voltage of plasma power supply, when contingency happens with flame plasma CNC Sheet Metal Cutting Machine;
e) Easy Maintenance on the Machine: Fault code displaying function in plasma power supply; Intelligent fan is used to reduce dust;
f) Applicable on Various Materials of Sheet Metal Plate: The plasma power supply helps machine being suitable for performing manual and automatic cutting, on sheet metal made of carbon steel/ alloy steel and nonferrous steel, etc.

5. Plasma Cutting Dust Collecting System of Flame Plasma CNC Cutting and Drilling Machine:

1) Necessity for Dust Collect: During plasma cutting period of CNC Sheet Metal Cutting Machine, plasma cutting process generates large amount of dust, which is harmful on personnel health and operating environment;
2) Task: The dust collecting system is for purifying the air at working site, cleaning surroundings of machine workshop;
3) Work Manner: The entire dust collecting system runs automatically. Operator just need to start on this unit before machine work, and switch it off after operation. Meanwhile, daily regular service on the dust purifying unit is of vital importance for guaranteeing on long term steady and satisfactory performance of the machine.

Application and Related Equipment of Flame Plasma CNC Drilling and Cutting Machine

1. Wuxi JACK Position: This machine is a kind of 1st operation niche equipment of CNC Plasma Flame Cutting Machine, and featured product of Wuxi JACK. This refers to, this machine is not common product in the market, but rather not frequently seen. Wuxi JACK is one of the very few Chinese companies, who has real capability and business experience on producing superior quality, user friendly operation, and cost effective CNC Drilling and Cutting Machine, of various models;
2. Applicable Field: This machine is mainly applied in Steel Structure industry: Construction build/ Bridge Construction / Iron Tower Building/ Stadium, etc.;
3. Subsequent Work Stations: The drilled holes and cut sheet metals in varied size and contour, being delivered from this machine, are necessary working parts for the next step of construction, following the process route of: Fabrication and assembly, painting and end polishing, etc.;

4. Related Equipment with Drilling Function Plasma Flame CNC Sheet Metal Cutting Machine:

These are mainly machine tools and equipment in the field of Steel Structure construction:
1) CNC Oxygen Fuel Flame Cutting Machine: This is the machine with much wider use. Its function is part of the CNC-CD models machine: Thermal cutting on sheet metal;
2) H Beam Production Line: For producing heavy duty welded H / I/ T Beams. Sometimes need to drill holes on steel plate with this machine;
3) 3 in 1 H Beam Assembly Welding Straightening Integral Function Fabrication Machine: For producing light and medium duty welded H / I / T Beams, also sometimes need to drill holes on workpieces;
4) BOX Beam Production Line: For producing welded BOX Beam, usually ranging from 300mm x 300mm to 1500mm x 1500mm cross section dimension. Single piece of BOX Beam has weight up to 20 Ton. For assembly into construction, its plates need to be drilled holes with this machine;
5) Welding Structure Member BOX/ H Beam End Face Milling Machine: For carrying out end face milling and polishing, on various structures and dimensions of steel structure member, including H / BOX Beam/ Pipe/ Tube, height ranging from 500mm up to 6,000mm.

Q and A On Wuxi JACK Flame Plasma CNC Cutting and Drilling Machine

Below are lists of FAQ (Frequently Asked Questions) and its Answers on Wuxi JACK CNC-CD series machine, that may be of interest for customers:
01

02

03

Wuxi JACK Other First Rate Machinery and Equipment for Cutting and Welding with or without CNC Control

CNC-CP5-1400/12 Model 5 Axis CNC Pipe Cutting Machine
CNC-CP7-3000/12 Model 7 Axis Large CNC Pipe Cutting Machine
CNC-DX2020 Model Steel Structure Pipe CNC End Face Milling Machine
CNC-DX1520 Model Steel Structure BOX Cross H Beam CNC End Face Milling Machine
MP25 Model Sheet Metal Plate Butt Joint Welding Machine
PHJ15 Model H Beam 3 in 1 Assembly Welding Straightening Machine
SXBJ-16 Model Double Heads Large Edge Milling Machine
LHZ6050 Model Heavy duty Large Column and Boom Welding Manipulator

Flame Plasma CNC Drilling and Cutting Machine Blogs

  •  Brief on the 5 Cases of Wuxi JACK H Beam 3 in 1 Assembly Weld Straighten Machine;
     Winning Customer Recognition with Wuxi JACK Assembly Welding Straightening H Beam 3 in 1 Machine;
     Advantages of Wuxi JACK 3 in 1 H Beam Welder Equipment from Customer Perspective;
     Summary on Wuxi JACK 3 in 1 H Beam Welding Machine
  • Brief on Chinese Supplier on H Beam Welding 3 in 1 Machine;

    Welding Power Supply Options from Chinese Producer on 3 in 1 H Beam Welding Fabrication Machine;

    Wuxi JACK Achievement and Strength as Top Chinese Producer on H Beam Welding 3 in 1 Machine
  • The Conventional Workpieces Specifications of Wuxi JACK 3 in 1 H Beam Welding Machine;

    Customer Requirement on Special Specifications Welding H Beam for 3 in 1 H Beam Production Machine;

    Wuxi JACK Propose to Meet Customer Requirement on 3 in 1 H Beam Assembly Weld Straighten Machine;

    Summary on Wuxi JACK Strong Capability to Deliver the Most Fitting Vertical H Beam Welder for Customer
WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
English Language: 15852755799; 
Chinese Language: 13621515089
No. 2, Ouyang Road, Luoshe Town, Wuxi City, Jiangsu Province, China

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