1) Product range and application;
2) Technical, business and operation strong points;
3) Measures on safety assurance;
4) Configuration and put into use of the Column and Boom Automatic Welding Equipment;
5) Application Cases of the Welding Manipulator and Welding Center;
So that customers and anyone who has interest on this superior product of Wuxi JACK can have a general impression, with an intuitive, brief and efficient review;
This page is compiled on the basis of introduction slides “Wuxi JACK Welding Column and Boom”;
1. Function: Welding Column and Boom is a kind of requisite and indispensable welding equipment, for fabricating cylindrical working parts of diversified diameters;
2. Usage: It usually works with Welding Rotator, to be composed into Welding Center of different models;
1. Welding Manipulator;
2. Welding Column and Boom;
3. Welding Center;
4. Welding Rotator
To prevent sudden falling down of boom during running of the Welding Column and Boom:
1. Motor for driving boom elevation is braking type;
2. A row of rectangular safety holes cut into the upright column, shown in the left and middle photos, for being plugged with safety pins in case of contingency;
3. Limit switches: Installed at both ends of movement stroke;
4. Boom elevation transmission: Shown in the right photo, leadscrew in light duty Welding Column and Boom; Chain and sprocket in medium and heavy duty Welding Manipulator.
a) Similar to DX series Beam End Face Milling Machine, in LHZ series Welding Manipulator, the No.1 important specification of this welding equipment is vertical stroke of boom;
b) For example, LHZ50xx Welding Column and Boom refers to 5000mm vertical stroke;
Correspondingly, the three critical process control points during design and manufacturing the Welding Column and Boom are:
a) Leaves sufficient margin of the column cross section size during design;
b) Integrally precisely machined;
c) Heat treated for guaranteeing mechanical property;
2) Guiding Rails: Heavy duty precise rectangular cross section guiderails for guiding boom movement in the Welding Manipulator;
3) Column Revolve: The right photo shows the precise slewing support for guiding of the column revolve.
The most often selected types are:
1. Strip cladding for built up layer of hard facing on laying surface of workpiece;
2. GMAW CO2 gas shielded welding for fabricating light duty workpiece;
3. SAW (Submerged arc welding) for large current fabrication on medium and heavy duty workpieces.
1) Welding Modes: This Welding Center has two welding modes of SAW and Strip Cladding, which was exported to Russia in 2014;
2) Configuration: It is composed of a set of LHZ5050 Welding Column and Boom, and 4 groups of HLK80 hydraulic drive Bolt Adjusting Anti-drifting Welding Roller Bed;
3) Application: Customer of this Welding Center is from Oil and Pipeline Facility, for producing natural gas and petroleum tanks;
1. These 4 pages of slides give photos on some successful business cases of Wuxi JACK Welding Column and Boom, together with composed Welding Center;
2. These business cases cover wide variety of model, size, and configuration of Wuxi JACK Welding Manipulator, configured with Welding rotator.