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Wuxi JACK General Purpose Milling Edge Machine, 

Providing the Most Widely Used High Quality Plate Edge Trimer Equipment for Customers!

Welding Grooves on Edges of Sheet Metal Cut from Plate Beveling Machine:

Function: Bevel Edge Milling Machine cuts out welding grooves on edges of workpiece (Sheet metal plate) in high efficiency. The welding groove has accurate shape/ angle and gloss surface. The milled out welding grooves from Plate Edge Trimer can be: X/ Y/ K/ V type... In the angle scope of 0° ~ +45° ~ +60° ~ 90°, on straight and top edges of sheet metal, and -45° ~ 0° on bottom edge of plate.
 

Some Welding Grooves Examples Milled from Plate Beveling Machine:

60° X type groove on top/ straight/ bottom edges of steel plate: (Fig.1)
50° half V type welding groove on straight and top edges of sheet metal: (Fig.2)
Installed with round cutter blade, Milling Edge Machine can also cut out U shape (Circular) welding groove: (Fig.3)

 

Edge Milling Moment and Produced Welding Grooves from Wuxi JACK Bevel Edge Milling Machine:

Straight Edge Milling
75° Up Edge Milling following Straight Edge Milling
-40° Bottom Edge Milling on the basis of Top Edge 45° Edge Milling, V groove
U shape groove cut from special blade beneath top edge 30° milling

Some Function Units and Assemblies of Wuxi JACK Plate Edge Trimer Machine:

Worktable of long stroke Milling Edge Machine
Bottom edge milling head and its install base motor drive carriage on double heads Milling Edge Machine
The 2 pieces of special milling heads with -45 °~ +45° milling angle, in special design Plate Beveling Machine
Wuxi JACK uniquely owned advanced function hydraulic drive plate push and pull brackets

Full Range of Models Wuxi JACK Sheet Metal Plate Bevel Edge Milling Machine:

As leading Chinese supplier on sheet metal plate Milling Edge Machine, Wuxi JACK designs and produces full scope of Plate Edge Trimer equipment for customers:
1) Single milling head configuration --- XBJ series;
2) Double milling heads configuration --- SXBJ series;
3) Four to five milling heads configuration --- GFXBJ series;
4) Short to medium milling stroke --- XBJ/SXBJ-3 (3,000mm) to XBJ/SXBJ-9 (9,000mm);
5) Long milling stroke --- XBJ/SXBJ-10 (10,000mm) to XBJ/SXBJ-18 (18,000mm), and GFXBJ-21 (21,000mm) to GFXBJ-23 (23,000mm)
XBJ-3
SXBJ-4
Tandem SXBJ-4 for Production Line
SXBJ-12 Double Sides Milling
GFXBJ-23 Five Heads Special Design Heavy duty Milling Edge Machine
XBJ-6 Wall Board Structure Single Head Model
Tandem Run SXBJ-4 Advanced Configuration Double Heads Plate Beveling Machine
SXBJ-125 Double Heads Long Milling Stroke 100mm Thickness -45° ~ +60° Bevel Edge Milling Machine
Exported to Russia XBJ-9
Exported to Russia Double Heads SXBJ-4
Double Heads Long Milling Stroke SXBJ-12 Milling Edge Machine
Outdoors Running Special Design Double Heads Both Sides Milling SXBJ-12 Plate Edge Trimer Machine

Major Technical Parameters of Sheet Metal Plate Milling Edge Machine:

Below specifications table is for customer quick reference on proper structure/ model of Plate Beveling Machine for customer selection on proper model. More detailed introduction on each type of machine is at closing section of this page.

Working Videos of Wuxi JACK General Purpose Plate Edge Trimer Machine:

Note: Related pages on videos and introduction on the machine:

1. Bevel Edge Milling Machine;
2. Double Heads Long Stroke Plate Beveling Machine;
3. Advanced Configuration Milling Edge Machine;
4. Working Videos of General Purpose Bevel Edge Milling Machine;
5. Operating Videos of Milling Edge Machine;
6. Operating Videos of Double Heads Long Stroke Plate Edge Trimer Machine;
7. Running Videos of Advanced Configuration Milling Edge Machine;
8. Videos of Wuxi JACK Standard and Special Made Milling Edge Machine

Technical Shining Points and Exceeding Capabilities of Wuxi JACK Sheet Metal Plate Bevel Edge Milling Machine

As the most professional and experienced Chinese supplier on Milling Edge Machine, Wuxi JACK has established our competitive superiority in industry, gained with 20 years of technical know-how accumulation, in the form of series of unique owned technical advantages. These strong points help Wuxi JACK winning word of mouth from worldwide customers, on performance of our superior Plate Edge Trimer Machine. Here are two of our technical superiorities:

1. Heady duty precise linear guiderail for guiding milling head movement along work table during edge milling;
2. Milling Head: High power and multi-function;
These technical advantages are preconditions for guaranteeing on stable and high standard milling operation of Milling Edge Machine.

 

A. Heady duty Precise Linear Guiderail in Wuxi JACK Milling Edge Machine:

Significance: Heavy duty precise linear guiderail makes sure on smooth and high standard edge milling operation of Plate Beveling Machine:
 

1. Working Principle of Sheet Metal Plate Milling Edge Machine:

1) The Plate Edge Trimer Machine cuts out beveling on edge of sheet metal plate, in the way of milling head moving along horizontal work table in adjustable edge milling speed. Facer blades on tip of milling head revolve in high linear speed, attaining effect of edge milling. As you can find from the below pictures:

Milling head carriages on horizontal mechanical worktable of different models Wuxi JACK Bevel Edge Milling Machine:
2) For this reason, persistent stable running of milling head carriage along the long length work table of Milling Edge Machine is of vital importance, to make sure controllable eligible and constant edge milling performance;


2. Double Levels Precise and Heavy Linear Guiderails in Wuxi JACK Plate Beveling Machine:

1) Way of Double Levels Guiderails Installation: In Wuxi JACK Milling Edge Machine, there are two pieces of horizontal linear guiderails assembled onto machine bed: The upper one piece is in upright installation (HIWIN Precise linear guiderail); The lower one piece is larger rectangular in flat installation. The two pieces of linear guiderails are perpendicular with each other;
2) Purpose: This makes double assurance of stable and smooth running of milling head carriage, along any length of worktable of Plate Edge Trimer Machine worktable. Shown in below photos:

Mechanical base bed and double stages of horizontal heavy duty precise linear guiderails, assembled onto worktable of Wuxi JACK long stroke Milling Edge Machine:
3) Good Performance: In this respect, such kind of design on arranging heavy duty precise ball bearing linear guiderails in Wuxi JACK Plate Beveling Machine, fully guarantee on steady and smooth running of milling head, and hence exceeding edge milling performance of the machine;
4) Lubrication: Besides, in Wuxi JACK Milling Edge Machine, lubricating on the heavy duty precise linear guiderail can be implemented, either by manual lubrication, or automatic operation, depending on customer preference. Shown as below photo:
Lubrication system on moving carriage and milling head of Wuxi JACK Milling Edge Machine: (Fig.4)
 

B. Powerful and Multi-Function Milling Head Equipped in Wuxi JACK Sheet Metal Bevel Edge Milling Machine:


Significance: Milling head is the core working unit of Milling Edge Machine. What are unique capabilities and competitive edges of milling head in Wuxi JACK Plate Edge Trimer Machine?

1. Convenient Spindle Revolutionary Speed Change during Running of Wuxi JACK Plate Beveling Machine:

1) 6 or 9 Grades of Revolutionary Speed Change: During edge milling operation, to cater on necessary edge milling speed based on specifications of working parts, the milling head spindle has 6 or 9 grades of revolutionary speed to exchange;
2) User Friendly Operation: Such revolutionary speed is easy to be changed in Wuxi JACK Milling Edge Machine. As shown in the above the above 1st photo: There are nameplate on the face over of milling head, indicating on spindle revolution scope. Operator just manually turn speed lever on face cover of the milling head, the spindle revolutionary velocity can be adjusted to another grade. This gives customer operator flexible/ easy, and precise process control on edge milling speed management of the Plate Beveling Machine;
3) Comparatively, the spindle revolutionary speed change in Plate Edge Trimer Machine of other suppliers in the market is much more difficult and inaccurate: Operator need to uncover the milling head, and install another piece of gear;


2. Automatic Tilt and Feed in of Milling Head in Wuxi JACK Plate Edge Trimer Machine:

1) As you can find from the above 2nd photo, in Wuxi JACK Milling Edge Machine, tilt and forward feed of milling head can not only be made by hand, but also available with motor drive;
2) This improves on performance level of operating our machine to better level, on the aspects of: Automation level/ Milling accuracy and productivity, as well as labor saving;
 

3. High Productivity of Wuxi JACK Sheet Metal Plate Milling Edge Machine:

1) The above 3rd photo shows Taiwan E-LONG brand milling head and its Ammeter to be equipped in our machine;
2) This is another exclusive configuration of Wuxi JACK Bevel Edge Milling Machine: With this Ammeter of milling head, cutting depth during plate beveling operation can be controlled precisely and intuitively: Operator can monitor on running condition of milling head and facer blade by just observing on display of Ammeter;
 

4. Protection on Facer Blade at Front Tip of Milling Head in Wuxi JACK Bevel Edge Milling Machine:

As shown in the above 4th photo, to give the milling head sufficient protection against debris generated during end milling process, we install translucent fender covers all around the milling head in the Plate Edge Trimer Machine.

Producing High Quality Wuxi JACK Sheet Metal Plate Beveling Machine

Units of Milling Edge Machine:

The Lefthand Scrolling Photos: Order to Delivery value chain of Wuxi JACK manufacturing on various models Milling Edge Machine

Every function unit/ Assembly/ Component/ Working cell/ Tiny bits of our Plate Edge Trimer machine, all are controlled with reasonable design and stable superior quality: 

 - Mechanical main frame;

 - Top gantry;

 - Edge milling worktable;

 - Hydraulic system;

 - Milling head and its carriage;

 - Electric control cabinet and operating pendants.

The Task of Sheet Metal Plate Milling Edge Machine for Customer:

1. Function of XBJ Series Universal Use Plate Edge Trimer Machine:

1) Usage: Sheet metal Milling Edge Machine, the other name is Plate Beveling Machine, is for processing welding grooves on edges of sheet metal plates, for purpose of acquiring on superior quality welding grooves;
2) Important Role for Fabrication Support: In the application field of sheet metal plates fabrication, such as when carrying out butt joint welding on two pieces of steel plates, to get the eligible and ideal welding quality on sheet metals, so as to acquire the ideal final product of cylinder or any other kind of working parts, edge beveling and chamfering need to be made ahead of time on these sheet metal plates. This is accomplished by means of operating the Milling Edge Machine;
3) The 6 common seen types of chamfers (Welding grooves) that can be machined with general purpose Milling Edge Machine: (Fig.5)
4) Commissioning on Wuxi JACK exported to Europe Plate Beveling Machine: milling head carries out bottom edge beveling: (Fig.6)
5) A piece of carbon steel plate, its finished edge bevels, milled from Wuxi JACK double heads Plate Edge Trimer Machine, with top/ straight/ bottom edges grooves: (Fig.7)
 

2. Finished Workpiece of XBJ Series Sheet Metal Plate Beveling Machine:

1) Cuts Out All Types of Welding Grooves: Customer can use Milling Edge Machine to machine out any type/ angle/ size of welding grooves on edges of sheet metal, including special types of bevels, such as circular edge groove;
2) Milling Angle: Any scope of milling angle you desire: 0° ~ +45°, 0° ~ +89°, -45° ~ 0°, -45° ~ +45°… can all be available by means of installing proper type of face cutter, and milling head tilting in the powerful Wuxi JACK Milling Edge Machine. In this way, the final shape of straight edge, X, K, V, Y, U types of welding grooves, and round shape chamfer can all acquired with the use of special facer blade in milling head;
 

3. Process Control in Operating XBJ Series General Purpose Milling Edge Machine:

1) The standard thickness range of sheet metal plate for beveling in Bevel Edge Milling Machine is from 6mm to 50mm. By special made and configuration of milling head and facer blade, the max. 300mm sheet plate thickness can be processed in Wuxi JACK sheet metal Plate Beveling Machine;
2) Working Speed Manage: Based on required welding technology and thickness of steel plate, the edge milling speed of Plate Edge Trimer equipment is adjustable controlled in continuous stepless manner (Variable frequency A.C. inverter), and displayed in real time on operating pendant, or HMI (Human machine interface) of the machine:
Hand held operating pendant of Wuxi JACK Bevel Edge Milling Machine: (Fig.8)
Hard disc milling angle measurement circular ruler alongside milling head of Plate Beveling Machine: (Fig.9)
Set up milling angle with HMI (Human machine interface) touch screen of Wuxi JACK Plate Edge Trimer Machine: (Fig.10)
 

4. Great Value of Universal Use Sheet Metal Bevel Edge Milling Machine for Customers:

1) Welding Prepare: With these high quality welding grooves machined on edges of sheet metal, the best degree of penetration fusion and cover face can be got in the finished welding seam of welded metal plates, acquiring ideal welding quality for promising process technology of wide variety of manufacture field;
2) Important 1st Operation Machine: Milling Edge Machine is widely used in various industries following CNC Strip Cutting Machine, producing cut and beveled steel plate for subsequent step of operation;
3) For quick understanding on strong points of the machine, please check slides pages: “Advantages of Wuxi JACK Milling Edge Machine”.

Classification on Wuxi JACK Sheet Metal Steel Plate Milling Edge Machine:

There are numerous ways of dividing Plate Edge Trimer equipment from Different Perspectives:
 

1. Based on Quantity of Milling Head in One Set of Plate Beveling Machine:

1) XBJ series Single Head;
2) SXBJ series Double Heads,
3) GFXBJ and FXBJ series Four to Five Heads;
 

2. Based on Functions Units Configuration of Milling Edge Machine:

1) General purpose models can be defined as the machine configuration with standard conventional structure and universal application, which can meet the most majority of customer demand;
2) Advanced configuration Milling Edge Machine refers to customer equipment with sophisticated functions that meet the high end demand. These includes but not limited to:
a) Four to five sets of milling head equipped in one set of the Plate Beveling Machine, for milling on super large steel plates;
b) Hydraulic drive automatic steel plate pushing in and pulling out unit, relieving operators from dangerous and toilful job;
c) The wide range of -45° +45°/+60° / +80° edge milling angle scope;
d) Touch screen HMI (Human Machine Interface) key in and control the target angle of milling head in Plate Edge Trimer machine, etc.

 

1. XBJ Model Single Head Plate Beveling Machine:

1) Configuration: There is only one piece of milling head in one set of the machine;
2) The installing orientation of the milling head is for cutting out straight and upper edges beveling on sheet metal, as shown in the left hand photo;
3) Way of Performing Plate Bottom Edge Beveling: If it is necessary to mill bottom edge beveling with single head Milling Edge Machine, the carbon steel plate needs to be pulled out of the machine after top edge milling, flipped upside down 180°, and loaded into the machine again for the 2nd time edge milling;

4) Applicable Sheet Metals for Single Head Milling Edge Machine:

Single head models are suitable for milling on small to medium sized plates:
a) The recommended Max. valid length of plate to be edge milled in single head model machine is from 3,000mm (XBJ-3) to 9,000mm (XBJ-9);
b) For thin steel plate with thickness less than 14mm, the valid cutting length can be up to 12m: XBJ-12;
c) Thickness of sheet metal is usually from 6mm to 50mm;
d) Milling angle can be from 0° to 45°; Or 0° to 60°; Or 0° to 80°...;
5) Working Speed: During edge milling, the adjustable working velocity is VFD (Variable frequency drive) controlled with A.C. inverter, and displayed in digital display of operating pendant, as shown in left hand photo.
 

Technical Parameters of XBJ Models Single Head Plate Edge Trimer Machine:

2. SXBJ Models Double Heads Bevel Edge Milling Machine:

1) Configuration: There are two sets of milling head in one set of the machine;
2) Milling Heads Installation Orientation: Usually the two sets of milling heads are installed at the same side of milling worktable: One for milling on straight and top edges beveling, and the other for milling on bottom edge beveling;
3) Special Design: There is special design double heads Plate Edge Trimer machine, which has its two sets of milling heads installed at both sides of the milling worktable. This is for the purpose of cutting bevels on both sides of narrow long steel plates simultaneously;

4) Applicable Specifications of Double Heads Plate Edge Trimer Machine:

Double heads machine is suitable for milling on large sheet metal plate:
a) The max. edge milling stroke is from 3,000mm (SXBJ-3) to 18,000mm (SXBJ-18);
b) Thickness of sheet metal can be from 6mm to 100mm;
c) Edge milling angle scope can be: -45° to +45°; Or -45° to +60°; -45° to +90°...;

 

Technical Parameters of SXBJ Models Double Heads Bevel Edge Milling Machine:

Application and Related Equipment of General Purpose Milling Edge Machine:

1. Application of Sheet Metal Plate Beveling Machine:

1) Milling Edge Machine is widely used in all industries which involve sheet metal plate as raw material, especially there is plate welding step in the process of production technology. For example, plate butt joint welding on thick steel plates. The higher the thickness of the steel plates, the more necessary the welding grooves cut from Plate Edge Trimer Machine;
2) Applied Industries: The typical facilities which see installation and application of the machine are: Shipyard/ Bridge Construction/ Power Plant/ Military Use/ Petro-Chemical/ Oil and Gas, etc.

 

2. Related Equipment with Bevel Edge Milling Machine:

1) For 1st operation application of metal plate welding preparation, the equipment following the Plate Beveling Machine along process route of manufacture are Plate Butt Joint Welding Machine;
2) For pipe production purpose, the related equipment are various welding equipment: Welding Manipulator (Welding Column and Boom)/ Welding Roller Rotator/ Pipe Tack Welding Machine/ Large Pipe Internal Welding Machine, etc.;
3) The preceding equipment ahead of the Milling Edge Machine is CNC Strip Plate Cutting Machine, which cut steel plate into size and contour before edge milling and welding;

 

3. Equipment with Similar Functions as Plate Edge Trimer Machine:

1) Special Large Design: There is a kind of plate moving type heavy duty Milling Edge Machine, which has the same function as XBJ/ SXBJ series product, but in completely different structure and working principle. Please check below picture;
2) RH series Edge Rounding Machine, this equipment processes on edges of sheet metal steel plate, but works in different principle, for acquiring on different purpose: Deburring and rounding on plates;
3) DX Series Beam End Face Milling Machine, also equipped with high power high speed milling head as its core working element, but for different purpose: Polishing on end plate of H Beam/ BOX Beam/ Steel structure members;
4) These machines and equipment are all superior product of Wuxi JACK.

MP25 Plate Butt Joining Welding Machine
LHD1500 Gantry Moving Pipe Back Welding Machine
DX2020 Beam Pipe End Face Milling Machine
LHG BOX Gantry Large Pipe Longitudinal Welding Machine
Heavy duty Large Plate Bevel Edge Milling Machine
CNC-CG4000 CNC Flame Cutting Machine
RH3000 Large Edge Rounding Machine
HGZ20 Self-Adjusting Welding Rotator Roller Bed

FAQ On General Purpose Sheet Metal Plate Milling Edge Machine:

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Plate Edge Trimer Machine Blogs

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WUXI JACK TECHNOLOGY CO., LTD
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