Models of Automatic H Beam Production Line | HB1500 / HB1800/ HB2000 |
Welding H Beam Web Height | 150 ~ 1500/ 1800/ 2000 mm |
Welding H Beam Web Thickness | 6 ~ 32 mm |
Welding H Beam Flange Width | 200 ~ 800 mm |
Welding H Beam Flange Thickness | 6 ~ 40 mm |
Welding H Beam Length | 4,000 ~ 15,000 mm |
Welding H Beam Max. Weight | 20 Ton |
H Beam Assembly Machine | Z15/ Z18/ Z20, 1 set |
H Beam Welding Machine | LHC, 4 sets |
H Beam Straightening Machine | HYJ40/ 800, 1 set |
H Beam Overturning Equipment | 60° / 90° / 180° Overturning, stationary and motor drive moving |
1) Complicity: Automatic line is a truly complicated complex, composed of H Beam Production Machine in varying structure/ dimensions/ work principle/ work pace/ function;
2) Line Balance: there are 7 to 10 sets of H Beam Production Machine, and 15~ 20 groups of H Beam Overturning Equipment / Steel Conveyor. How to coordinate these machines working in pace, to consistently deliver finished welding T /I / H Beam, truly tests on capability of H Beam Production Line producer;
1) Large Floor: On site deployment of automatic line involves the minimum 2700 m2 working area, to ideal level of 4800 m2;
2) Stream Line: Suppose any set of H Beam Production Machine breaks down, unison running of the entire line will be affected seriously;
1) Smart Control: Wuxi JACK engineering team smartly solves all the above challenges in every of our H Beam Production Machine;
2) Reduce Variable Cost: Wuxi JACK Automatic H Beam Production Line reduces number of operators to the minimum level, making the facility a genuine modern workshop.
1) Working Style: Automatic H Beam Production Line produces welding T / H Beam with the least manual work: From CNC Plate Cutting Machine, to H Beam Assembly Machine, to H Beam Welding Machine, to H Beam Straightening Machine, every station works under automatic control;
2) Internal logistics among stations of the H Beam Production Line: WIP flipping and transferring is fulfilled with H Beam Overturning Equipment;
1) User Friendly Operation: Operator’s job only involves operating on control panel of H Beam Production Machine, and monitoring on production progress. No dangerous and uncomfortable manual jobs;
2) Fluent Material Flow: Without traveling crane, material flow inside Automatic H Beam Production Line not only in automation, but also material itself can be fully protected: No bumping and falling onto conveyor and Steel Overturning Equipment;
There is logic interconnection among stations of Automatic H Beam Production Line, by means of electric control system;
1) For deploying Automatic H Beam Production Line, the minimum eligible workshop area is 110m length by 24m;
2) The ideal area is 200m length by 24m;
Based on the Max. web height of finished welding T/ H Beam, HB series automatic H Beam Production Line has three standard models of HB1500/ HB1800/ HB2000, corresponding to max. web height 1500mm/ 1800mm/ 2000mm respectively.
1) Importance: Stationary and motorized moving 60°/ 90°/ 180° H Beam Overturning Equipment are necessary supplementary units in automatic H Beam Production Line;
2) Drive Way: Its overturning on H Beam is driven with hydraulic oil cylinders, guaranteeing sufficient heavy force for operation;
1) Z15/Z18/Z20 H Beam Assembly Machine: 90° overturning racks, 3 sets/ group;
2) LHC H Beam Welding Machine: 60° overturning racks, 3 sets/ group;
3) HYJ40/800 H Beam Straightening Machine: 180° overturning racks, 2 sets/ group.
1) Stationary overturning racks are used at H Beam Straightening Machine, for flipping H Beam to the opposing side for straightening the other flange;
2) Motor drive moving overturning racks are used among different work stations of H Beam Production Line, for transferring and changing orientation of H Beams;
Max. Flipping Angular Range | 60°/ 90°/ 180° |
Flipping Capacity | 20 Ton/ Group |
Min. Cross Section Size of H Beam | 200 x 300 mm |
Max. Cross Section Size of H Beam | 500 x 1000 mm |
H Beam Length for Flipping | 3000 ~ 15000 mm |
H Beam Flipping Force | Hydraulic Cylinder |
Hydraulic Motor Power | 11 kW |
Hydraulic Pump Station Pressure | 12 MPa |
Moving Speed | 5 m/min. |
1) DX series H Beam End Face Milling Machine is installed following H Beam Straightening Machine, for milling on end face of fabricated welding H Beam, making its end face smooth and clean. There are numerous models of the End Face Milling Machine. When used in H Beam Production Line, the model is DX1520;
2) RH series Edge Rounding Machine can greatly improve painting quality of H Beam flanges and web, by blunting and deburring on its 4 corner edges;
1) BOX Beam Production Line;
2) T Beam Production Line;
3. 1st Operation Equipment: CNC Flame Cutting Machine is prerequisite equipment for H Beam production.