Small Models | DX08xx ~ DX10xx. For example: DX0815 | Large Models | DX40xx ~ DX60xx. For example: DX6080 |
Max. Up and Down End Face Milling Stroke | 800mm ~ 1,000mm | Max. End Face Milling Stroke | 4,000mm ~ 6,000mm |
Max. Forward and Backward End Face Milling Stroke | 1000mm ~ 3000 mm | Max. Forward and Backward End Face Milling Stroke | 4,000mm ~ 8,000mm |
Control Mode | Conventional A.C. inverter and relay control, or CNC control End Milling Machine | Control Mode | Conventional A.C. inverter and relay control |
Suitable Workpieces | Steel plate/ Small parts/ Small Beams | Suitable Workpieces | Large steel structure Beams |
Milling Head Power | 7.5kW | Milling Head Power | 7.5kW/ 9.3kW/ 11kW |
Milling Head Horizontal Drive Motor | 2.2kW A.C. motor for conventional steel Beam Face Rough Milling Machine, or 1.5kW servo motor for CNC models | Milling Head Horizontal Drive Motor | 4kW A.C. motor |
Milling Head Vertical Drive Motor | 3kW A.C. motor for models, or 2kW servo motor for CNC models End Milling Machine | Milling Head Vertical Drive Motor | 5.5kW for Large Beam End Milling Machine |
X and Y Axis End Milling Speed | 150 ~ 800 mm/ min. | X and Y Axis End Milling Speed | 150 ~ 800 mm/ min. |
Workpiece Loading | Standard or special design hydraulic clamping units | Workpiece Loading | Customer made platform |
1. Higher Manufacturing Cost: In view of production system control, special model equipment has higher manufacturing cost and longer lead time, and hence higher selling price of the machine;
2. Engineering to Order: In view of supply chain management, producing Large BOX I H Beam End Milling Machine is engineering to order, which entails harder work of technical experts;
3. Developing Process of Special Sized models: This involves 10 steps of: Design/ Validation/ Pilot/ Machining/ Fabrication/ Assembly/ Factory Commissioning/ Shipment/ Installation/ Commissioning on the machine;
4. Workmanship of components and sub-assembles is vital for successful running on H BOX Beam Face Rough Milling Machine, especially special models of the equipment;
5. Wuxi JACK is good at and takes lead in industry on developing small and Large Beam End Milling Machine, especially tailor made models
According to sizes and cross section shape of workpieces, Wuxi JACK DX series BOX I H Beam Face Rough Milling Machine can be divided into 5 branches of:
1. Small to Standard Size: The corresponding max. end face milling height stroke is from 800mm to 1500mm: DX08xx to DX15xx;
2. Medium to Large Size: The corresponding max. vertical end face milling size is from 1500mm to 2000mm: DX15xx to DX20xx;
3. Heavy duty Large Beam End Milling Machine: The corresponding max. vertical end face milling size is from 2000mm to 6000mm: DX20xx to DX60xx;
1) This series is developed by Wuxi JACK for milling on special and circular cross section shape workpieces;
2) The max. vertical end face milling size is from 800mm to 3500mm: CNC-DX08xx to CNC-DX35xx;
1) Being developed for implementing on both ends of working parts end face milling simultaneously, available on oblique and or special cross section steel structure members;
2) Milling and Facing Center is composed of 2 to several sets of tailor made CNC BOX I H Beam End Milling Machine and workpiece clamping racks.
1) Specification: The max. up and down end face milling stroke is from 4000mm to 6000mm, the Corresponding Series is from DX40xx to DX60xx;
2) Wuxi JACK Position: Only very small percentage of Chinese company has real capability on developing heavy duty large models of the machine. Wuxi JACK is leading supplier on it. Our best selling and classical models are: DX4080/ DX4060/ DX5080 / DX6080;
3) Safe Operation: Due to large size and heavy weight of both machine and workpiece, installation/ operation/ maintenance of heavy duty Large Beam End Milling Machine all need special attention;
4) Milling Head Power for large models machine: Powerful 7.5kW / 9.3kW / 11kW;
5) Workpiece Racks: Because of sufficient heavy weight workpieces, hydraulic drive clamp unit is not necessary for large models machine. Customers just need to prepare on workpiece loading platform, shown in the left hand photos.
Applicable Max. Valid Cross Section Height of Workpiece | 4,000 ~ 6,000 mm | |
Horizontal End Face Milling Speed | 150 ~ 800 mm/min. | Variable Frequency Drive |
Idle Speed of Milling Head Carriage in Horizontal and Vertical Way | 1200 mm/min. | Fixed Velocity |
Vertical End Face Milling Speed of Large Steel BOX I H Beam Face Rough Milling Machine | 150 ~ 800 mm/min. | Variable Frequency Drive |
Milling Head Horizontal Drive Motor | 4 kW | Variable frequnecy motor |
Milling Head Vertical Drive Motor in Steel BOX H Beam End Milling Machine | 5.5 kW | |
Guide of Milling Head in Horizontal and Vertical Way | Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column | |
Power of Milling Head | 7.5 / 9.3/ 11 kW | Made in China |
Workpiece Clamping Table | No need |
1. Small Models (DX08xx ~ DX10xx): Being applied in Machine Tool Works industry, for performing rough milling on end of steel plates/ small structure workpieces;
2. Large Models (DX40xx ~ DX60xx): See more wider ranges of application in industries of Machine Tool Works/ Shipbuilding/ Port Machinery/ Bridge Construction/ Casting/ Forging, etc.;
1) Edge Milling Machine --- For performing edge milling on sheet metal plates;
2) Edge Rounding Machine --- For performing edge rounding for getting round and smooth corners on steel plates/ H Beam, to increase painting adhesion of workpieces;
3) Stiffener Plate Element Straightening Machine --- For performing high speed straightening on ribbed plate unit;
4) Automatic Girder Longitudinal Welding Machine --- For performing welding on super large structure beams;
Edge Milling Machine H Beam Assembly Welding Straightening Machine Welding Positioner
Angle Steel Straightening Machine BOX Beam Production Line Edge Rounding Machine Plate Butt Joint Welding Machine