Industrial Use Welding Column And Boom for Cylinder Parts

1.     Usage of the Industrial Welding Column and Boom:

1)      The other name is Industrial Welding Manipulator, is used for fabricating various specifications of cylindrical parts both internally and externally, along both longitudinal seam and circumferential seam;

2)      It is an important and general purpose Welding Equipment at customer site.

2.     Application Form of the Industrial Welding Manipulator:

1)      The official running of the Cross Slides Welding Column and Boom need the support of other Welding Equipment, especially Welding Roller Bed, for holding and running workpiece during welding operation;

2)      So, Cross Slides Welding Manipulator usually works in the form of Welding Complex.

3.     Specification Range of the Cross Slides Welding Column and Boom:

1)      Loading capacity of boom end from 80kg in light duty Welding Manipulator, to 400kg in heavy duty Welding Manipulator;

2)      Welding Column and Boom sizes range from the smallest LHZ2030, to the biggest LHZ8080;

3)      Configuration covers stationary Welding Manipulator, and traveling trolley Welding Manipulator;

4)      Revolving and Non-revolving column. For revolving column Welding Manipulator, there are manual and motor drive revolving Welding Column and Boom;

5)      Welding Mode: SAW (Submerged Arc welding), ESW (Electro-slag welding), GMAW or Gas Shielded welding (Including CO₂, MIG, TIG, MAG), Strip Cladding Automatic Welding Manipulator;

6)      Materials available for welding includes carbon steel, mild steel, stainless steel, Al, etc.;

7)      Optional function units to be equipped with the Welding Manipulator: Seam tracker, Video monitor, Camera, Oscillator, etc.

In all, the LHZ series Industrial Welding Column and Boom have full round application and can be used in industries of Petrochemical, Chemical, Pressure Vessel, Oil and Gas, Pharmaceutical, etc.

4.     Security Measures Taken in Industrial Welding Manipulator:

1)     Braking Motor: All the motors of the Welding Manipulator, including for driving boom up and down, boom leftward and rightward, column revolve, and trolley travel, are all braking type;

2)     Safety Holes in Upright Column of the Cross Slides Welding Column and Boom: (Fig.1)

a)       There is one row of safety holes drilled in the upright column;

b)      During running of the Cross Slides Welding Manipulator, whenever chain breaks suddenly, the safety pins on the saddle will be ejected out in time, and inserted into the safety holes, eliminating hazard of boom falling down;

3)     Limit Switch: There are limit switches at both ends of horizontal boom and upright column, giving hard stop protection on horizontal and vertical movement of boom, during job of the Welding Complex;

4)     Self Alarm: The boom horizontal traveling motor of the Welding Column and Boom has self-detection function, which will alarm under abnormal condition;

5)     Emergency stop button at both remote pendant and operating panel of the Industrial Welding Manipulator;

6)     Counterweight inside lower section of the upright column, to lower down gravity center of the entire set of the Industrial Welding Column and Boom, making the equipment sturdy and stable;

7)     Staircase in All Models of the Cross Slides Welding Manipulator:  (Fig.2)

a)       There is staircase alongside the vertical column for safe climbing to top of the Welding Column and Boom;

b)      Top section of the staircase is enclosed type, to protect people from falling down in case exigency happens;

8)     Alarm Light on Top of the Industrial Welding Column and Boom:  (Fig.3)

a)       There is alarm light at top of the Cross Slides Welding Manipulator;

b)      For medium and heavy duty Cross Slides Welding Manipulator, there is platform with guardrail on the top of the machine.

5.     Technical Parameters of Industrial Welding Column and Boom: