TP30 Two Post Stationary Moving Head And Tail Welding Positioner

1. Usage of TOP30 Model Two Post Head and Tail Welding Positioner:

Below is request from customer on the TP30 model Head and Tail Welding Positioning Equipment:

1) The Welding Turntable should have loading capacity of 3,000 kg;

2) One set of the drive rack is stationary (Headstock), and the second set of the rack (Tailstock) is driven type, alternating on rails;

3) The moving track length of Welding Positioning Equipment is 7000 mm;

4) Faceplate diameter of Welding Turntable is Φ1500 mm;

Welding long length structure member in Wuxi JACK TP30 model Two Post Head and Tail Welding Turntable: (Fig.1)

2. Main Units of TP30 Model Two Post Head and Tail Welding Positioning Equipment:

1) Stationary drive (Primary section, headstock) upright column rack (Post), installed with central unit Welding Turntable and its revolve driving mechanism:

Primary post (Headstock) of Wuxi JACK TP30 model: (Fig.2)

2) Motor drive moving (Follower section, tailstock) upright column rack (Post) and its moving mechanism:

Follower post (Tailstock) of Wuxi JACK TP30 model Two Post Head and Tail Welding Positioner: (Fig.3)

3) Moving column rack (Post, tailstock) guiderails;

4) Electric control system of the TP30 model Head and Tail Welding Positioner.

3. Headstock and Revolve Work Welding Turntable in Two Post Welding Positioner:

1) Fixation: Work Welding Turntable is fixed onto rotary support slew bearing, thus making sure its stable rotation: Heavy loading capacity and high precision:

Slew bearing for fixing Welding Turntable into 2 posts of the Two Post Head and Tail Welding Positioner: (Fig.4)

2) Diameter of work Welding Turntable is Φ1500mm;

3) Workpiece Fixation onto Welding Turntable in the Welding Positioning Equipment:

a) It is distributed evenly 12 pieces of longitudinal way radioactive T slots along perimeter of the Welding Turntable,

b) And several rounds of concentric circles slots along parallel way in the Welding Turntable:

c) Design sketch on Welding Turntable of the TP30 Head and Tail Welding Positioner: (Fig.5)

4) Electric Conduction Unit of Welding Turntable in the Two Post Welding Positioner:

a) There is electric conduction unit installed at middle of the work Welding Turntable, and forms welding grounding circuit of the entire equipment;

b) There is insulation between the electric conduction unit and horizontal beam of the Welding Turntable;

c) In this way, the slew bearing will be protected from being electrified and doing harm to the Head and Tail Welding Positioner;

d) The conductive rod of the electric conduction unit is made of bronze, fully guaranteeing on long term service life of the Welding Turntable and Two Post Welding Positioner;

e) The max. conductive current of the electric conduction unit is 1000A;

f) Electric conductive unit of Welding Turntable: (Fig.6)

5) Revolve of Welding Turntable:

a) Drive Unit: The work Welding Turntable revolve is driven with Taiwan produced motor reducer;

b) Heavy Power and High Precision: The output of the motor reducer is engaged between pinion and slew bearing, acquiring stable revolve of the work Welding Turntable and workpiece;

c) Safe Operation: The drive motor reducer has braking performance, ensuring on its being locked firmly at any revolving angular position of the Welding Turntable and workpiece, thus fully guaranteeing on stable performance of the welding positioning equipment.

4. Tailstock of TP30 Model Two Post Head and Tail Welding Positioner:

1) Function and Working Way: The motor drive moving column (Tailstock) can move along guiderails in either continuous speed, or in inching mode, being applicable for firm fixation of varying length workpieces into Welding Turntable;

2) Installation Form: Movement of its rolling wheels are in the form of being clipped into guiderails, so as to preventing the moving column (Tailstock) from tumbling down, during start up of this TP30 model special made Two Post Welding Positioner work;

3) Security Assurance: The moving driving motor of the follower section column (Tailstock) also has braking performance, so as to be applicable for keeping the follower upright column stationary firmly, after its arrival at target position.

5. Hoist and Safe Operation of TP30 Model Two Post Head and Tail Welding Positioning Equipment:

1) Hoist: All the large units and assemblies of this welding positioning equipment have hoisting units, being convenient for movement/ hoist/ maintenance of the Welding Turntable;

2) E- STOP: There are emergency stop button on control board of the welding equipment, eye catching and easy to reach;

3) Convenient Operation: Meanwhile, there is a set of hand held operating pendant, controlling on Work Motion / Revolve speed management and display of the work Welding Turntable.

6. Supply Range of TP30 Model Two Post Head and Tail Welding Turntable:

1) Mechanical Main Body of the Head and Tail Welding Positioner:

a) Stationary (Primary section, headstock) upright column rack, and its work Welding Turntable revolve mechanism;

b) Motor drive moving (Follower section, tailstock) upright column rack, and its driving mechanism;

c) Guiderail of the moving column rack (Tailstock);

d) Work Welding Turntable which is installed onto the drive section column rack;

2)Electric Control System;

3) Technical Documents: Quality of certificate/ Packing list/ Manual book/ Electric diagram/ Foundation drawing.

7. Technical Parameters of TP30 Model Two Post Head and Tail Welding Positioner:

No.	Model	TP30 Two Post Head and Tail Welding Positioning Equipment
1	Max. Loading Capacity	3,000 kg
2	Revolve Eccentricity	250 mm
3	Revolve Center Height	1050 mm
4	Diameter of Welding Turntable	Φ 1,500 mm
5	Revolve Linear Speed	0.06 ~ 6 rpm
6	Revolve Linear Speed Adjustment	A.C. inverter
7	Revolve Motor Power	1,500 W
8	Drive Motor Power of Moving Column Rack Tailstock	1,100 W
9	Speed of Moving Column	5000 mm/min.
10	Rotary Welding Turntable Flatness	±0.5 mm
11	Max. Welding Grounding Current	1000 A
12	Electric Control Box	One set remote control panel, with digital display