This L type Revolving and Elevating Welding Positioner is the first kind of Weld Turning Table with truly sense of elevating:
1) In the previous product section we introduced manual adjusting Lifting type Welding Positioner of single work table structure. Such elevating type welding equipment is adjusted with mounting bolts switching among several grades;
Wuxi JACK Manual Adjusting Elevating Welding Positioner:(Fig.1)
a) As comparison, this section of Revolving and Lifting L type Welding Positioner has vertical movement of its Weld Turning Table and workpiece driven with hydraulic system, in continuous way;
b) Which means, the workpiece can be located at any point within its up and down traveling stroke. The elevation process is driven and managed by means of oil cylinders, safe and reliable;
3) Contrasted with mechanical motor reducer, the lifting mechanism driven with hydraulic system in this L type Welding Positioner boasts high power and high reliability for its Weld Turning Table and workpiece. Please check its design sketch as below:
Design Sketch of Wuxi JACK LBS model L type elevating Welding Positioner: (Fig.2)
1) Customer Industry: Construction Machinery, Vehicle Industry and Automobile Machinery are several industries which see most application of various L type Welding Positioner, especially with elevating function. The reasons behind that are:
2) Applicable Workpieces: These industries have manufacturing process technology involved with lots of welding operation, especially for its WIP --- Working in process sub assemblies;
a) The welding technology in this industries usually involves complicated demand on workpiece orientation, due to the diversified design structure, large size, and heavy weight of workpiece, which calls for lifting, turning and revolving of its Weld Turning Table to get the ideal welding position in the workpiece;
b) Under such conditions, the L type Welding Positioner with elevation function, of various loading capability is sharp tool for customer;
4) Applicable Productivity: Due to the large volume of production plan in these industries, there is demand on making welding operation in batch work. For this purpose, this series L type Welding Positioner is an indispensable tool.
1) The Three Control Axis: With up and down moving Weld Turning Table in Z axis, the third degree of freedom is gained for workpiece. In this way, by means of the three motions of:
a) L arm revolves in perpendicular plane infinitely within the range of 0°~360°: (Fig.3)
b) Weld Turning Table rotation infinitely within the range of 0°~360° is available on the front extension pallet of L arm all the while: (Fig.4)
c) L arm moves up and down along column of the L type Elevating Welding Positioner: (Fig.5)
In this way, welding seams on workpiece of any size and formation can be managed to ideal position, from original overhead welding, vertical welding to 45° fillet welding, or flat welding, improving ergonomics condition of welder, getting best welding quality and productivity of the Revolving and Elevating L type Welding Positioner at the same time.
a) There are series of hydraulic drive grouped with loading capacity, from 1 Ton, 1.2 Ton to 3 Ton, 5 Ton;
b) Although in theory heavier duty of loading tonnage can also be designed and produced, most majority falls within the sphere of 1 Ton to 5 Ton;
2) Control System: Same as HB series two axis Weld Turning Table, there is also 2 types of electric control: Ordinary A.C. motor for all loading capacities (Light, medium, heavy), and servo drive type high precision for light duty.
1) We will pick up four most often used specifications of 1 Ton, 1.2 Ton, 2 Ton, 3 Ton L type Elevating and Revolving Welding Positioner with conventional control type, and servo control type, in the next following product sections;
2) Technical Parameter of each model please check corresponding product section.