1) The RH3000 High Power Edge Rounding and Deburring machine shown in the attached pictures, is we produced for a famous Chinese Port Machinery client ZPMC in Shanghai;
2) It is the largest standard model of RH series Plate Edge Rounding machine for customers from Port machinery, Shipbuilding, Bridge industry and T Beam production;
a) With the R2.5mm external round deburred and trimmed going thru this Plate Edge Rounding and Deburring machine, the steel plates to be used as raw materials for port machine production have much better painting adhesion;
b) This is critical process control in the building up Port Machineries, which work in the surroundings with inevitable access on huge amount of water and moisture: The corruption or spoilage of painting usually originates from sharp angles of steel plate;
c) Meanwhile, machine, equipment, utility working in such environment call for high standard of painting quality;
2) Stress is relieved around edge of these plates, sheets, T Beam or H Beam webs thru the work of this Plate Edge Trimming machine;
3) Round angle of working parts are much more safer to operators working around it, compared with sharp angles;
4) Round angle gives the steel plates and its assemblies much better appearance;
5) Besides Port Machinery, another major application of this large size RH3000 Plate Edge Rounding machine is for Ship Building.
1) The related equipment of this large size Plate Edge Rounding machine is Stiffener Plate Element Straightening Machine, which is for straightening the assembly after welding;
2) RH3000 Edge Rounding machine is usually applied in large scale production line. For example, BOX Beam Production Line, and or T Beam Production Line.
1) For the workpiece of Max. 3000 mm width, the target rounding angle of R2.5mm poses higher and stricter demand on precision of its delivered finished products;
2) This is guaranteed with design and process technology of this RH3000 High Precision Plate Edge Deburring Rounding machine, especially its working mechanism of rounding unit: Please check attached and below picture: (Fig.1)
3) In central working area of the RH3000 Plate Edge Rounding machine, two pairs of finely machined rounding rollers, (Left and right, up and down, totally four pieces) are manipulated with both the 4 sets of vertical acting oil cylinders for major movement, and 2 sets of horizontal oil cylinder for inching management, thus in turn making precise positioning and operation of these rounding rollers;
4) During working of the Edge Rounding machine, rounding and deburring usually is performed in constant speed of 7200mm/min., which is truly highly efficient;
5) Besides, this working speed can be made into variable style also. For example, the RH3000 high efficiency Plate Edge Rounding and Deburring machine shown in attached picture has the adjustable rounding velocity scope of 3000 ~ 12000 mm/min, depending on required TAKT time of its production line.
Below are specifications of this RH3000 Edge Rounding and Deburring Machine:
RH3000 Plate Edge Deburring Rounding Machine | |||
No. | Parameter | Specification | Note |
1 | Workpiece Width | 150 ~ 3000mm | |
2 | Workpiece Thickness | 10 ~ 40mm | |
3 | Workpiece Length | 3000 ~ 12000mm | |
4 | Min. Web Height | 330mm | |
5 | Rounding Speed | 7200mm/min | Variable speed is available |
7 | Rounding Angle | R2.5mm | |
8 | Rounding Roller Size | φ300mm/296mm | |
9 | Hydraulic Pump Station | 4 kW | |
10 | Total Power | 10.6kW | |
11 | Electricity Specification | 380V/50Hz/3P | |
12 | Input and Output Conveyor Length | 10m each |