3 in 1 Welded T And H Beam Fabrication Machine of PHJ15

Background: The attached master (the first one) photo records on working moments of Wuxi JACK PHJ15 model 3 in 1 H Beam Fabrication Machine at a Chinese steel structure customer facility.

1.     Task of PHJ15 Model 3 in 1 H Beam Assembly Weld Straighten Machine and its Fulfilment:

1)       From T Beam to H Beam: The master picture shows beginning of the second step operation for making one piece of welded H Beam in this Pull Through H Beam Welder: At the completion of T Beam welding, the second piece of flange is hoisted onto the workpiece along input conveyor of the machine, making it into the final structure of welded H Beam;

Welded T Beam being finished out of Wuxi JACK PHJ15 model machine: (Fig.1)

2)       The 2^nd Round of Fabrication: Then, the workpiece will repeat the steps finished in its first round of welded T Beam fabrication: Clamped and positioned with alignment units; Welded with SAW (Submerged arc welding) system; And straightened after welding. With these procedures, one piece of welded H Beam is finished fabrication in PHJ15 model 3 in 1 H Beam Welding Machine;

Welded H Beam being finished production, from Wuxi JACK PHJ15 model machine: (Fig.2)

3) The Equipment for T Beam Fabrication: T Beam is another kind of important steel structure workpiece in use, not only as semi-finished WIP (Work in process) of H Beam. And, from the above steps we can see, that this PHJ15 model Pull Through H Beam Welder (The name is arisen out of the fact that, H Beam is fabricated in the form of its being “pulled” and going through the machine) can also be used as 3 in 1 T Beam Welding Machine, which is shown the attached second picture: A set of green color Wuxi JACK PHJ15 model machine is delivering a piece of welded T Beam. The two sets of machine in the first and second attached photos have same structure and working principle and can be exchanged, for fabricating on either welded H Beam or welded T Beam.

2.     Mechanical Base Bed of PHJ15 Integral Automatic H Beam Welding Machine:

1)      Usage: Base bed is foundation of the machine. It is in the form of solid structure. Assembled with U shape gantry on its top, the base bed and U shape gantry compose into mechanical main body of the 3 in 1 H Beam Fabrication Machine. Please check the attached 3^rd and 4^th photos on base bed and assembled main body of the machine respectively;

a)      Mechanical base bed in batch product at Wuxi JACK workshop: (Fig.3)

b)      Assembled mechanical main frame of PHJ15 model Integral Function H Beam Fabrication Machine, from base bed and U shape frame: (Fig.4)

2)       Structure: Base bed has two main sections of pedestal and two pieces of top assembled C shape brackets, which form up lateral side of the machine main body;

3)      The C shape brackets have two functions:

One is to construct a relative enclosed working area of the 3 in 1 H Beam Welding Machine;

The other is to have a lateral opening for the purpose of easy operation: When making adjust on H Beam flange alignment by means of manual handwheels, operator can get access to this operating zone without hinderance:

Lateral side of Wuxi JACK PHJ model machine: (Fig.5)

4)       Comparatively, ZHJ series 3 in 1 H Beam Fabrication Machine has enclosed lateral side, because both sides of H Beam flange alignment are all made carried out by means of automatic running hydraulic cylinders drive, without human intervention of semi-automatic fashion, as in the case of PHJ series machine:

5)       Pedestal is strong and sturdy box structure, which will be assembled firmly into foundation of the machine, inside workshop floor, during installation of the PHJ series 3 in 1 H Beam Assembly Weld Straighten Machine;

6)       The C structure bracket has grid shape cross section. Which, not only gives the Pull Through H Beam Welder machine good appearance, but also increases on its strength and stability in great extent:

C structure bracket of mechanical base bed: (Fig.6)

3.     Technical Parameters of PHJ15 Model 3 in 1 T Beam Welding Machine: