PHJ and ZHJ series Automatic H Beam Fabrication Machine improves automation degree of welded T Beam H Beam production, and reduces manual labor operation to the minimum level.
Variable Cost Reduction: Before introduction of these Automatic H Beam Production Machine, it needs 6 operators to compose a team for producing welded H Beam:
1) To be specific,
a) 2 operators for operating on H Beam Assembly and Tack Welding Machine;
b) 2 operators for operating on H Beam Gantry Welding Machine;
c) 1 operator for working on H Beam Straightening Machine;
d) 1 operator for transferring workpieces among these three H Beam Production Machine;
2) For working on 3 in 1 H Beam Welding Machine: Now, only 1~1.5 operators are needed to take care on one set of PHJ and ZHJ series machine. Here 1.5 operators refer to one veteran operator leading an apprentice as backup labor.
Working site of Wuxi JACK PHJ15 model: (Fig.1)
Checking from the above photo, the operating sequence on 3 in 1 H Beam Welding Machine:
1) Loading flanges and web onto input conveyor roller tables of the PHJ and ZHJ series machine;
2) Setting welding parameters on the control console of SAW welding power supply. For batch production on welded H Beam, one time set up technical parameters is fine;
3) Watch on working process of the PHJ and ZHJ series Automatic H Beam Fabrication Machine;
1) See attached picture, workshop of PHJ and ZHJ series Automatic Vertical H Beam Welder draws much closer to unmanned condition, thanks to its high automation;
2) The secret behind highly automation of this highly automatic 3 in 1 H Beam Welding Machine is its design, that assistant jobs involving manual work is greatly reduced:
When the raw material flanges and web are sent into the Vertical H Beam Welder, all the following operation of workpiece Assembly, Welding and Straightening can be finished with working units of the H Beam Fabrication Machine respectively. See below photo:
Central working zone of Wuxi JACK 3 in 1 H Beam Welding Machine: (Fig.2)
3) The whole production process in PHJ and ZHJ series machine is manipulated with control system, of which PLC is the core element (brain);
Electric control cabinet: (Fig.3)
4) Continuous Improvement: With years of groping, we maintains continuous improvement on mechanical structure/ process technology/ control program of the 3 in 1 H Beam Welding Machine, maintaining it at optimum status all the while.
Below are specifications of PHJ and ZHJ series Automatic H Beam Assembly Welding Straightening Integrated Machine:
Technical Parameter | PHJ15 /18 / 20 | ZHJ8015 /8018 / 8020 |
H Beam Web Height | 200∼1500/ 1800/ 2000 mm | 200∼1500 / 1800/ 2000 mm |
H Beam Web Thickness | 5∼30 mm | 6∼32 mm |
H Beam Flange Width | 200∼800 mm | 150∼750 mm |
H Beam Flange Thickness | 6∼40 mm | |
H Beam Workpiece Length | 3000∼15000mm (Can be longer or shorter) | |
Single Pass Welding Seam Height | 8 ~ 12 mm | |
Welding Speed (Assembly, Straighten same) | 200∼1200mm/min. (Inverter Control) | |
Overall Dimension of 3 in 1 H Beam Welding Machine Main Body（L×W×H） | 28m×4m×(4.6/ 4.9/ 5.1) m | 28m×4m×(4.2/ 4.5/ 4.8m) |