Three Coordinate Working ZHJ& PHJ I Beam Assembly Welding Straightening Machine

1. Novel Perspective on ZHJ and PHJ Series 3 in 1 H Beam Fabrication Machine:

1) Two sets of mechanical main frames of ZHJ8015 model 3 in 1 machine were standing at a corner of Wuxi JACK workshop for demonstration,

Without installation in I Beam Fabrication Machine the working units of:

a) Function units: Hydraulic Pump station/ Electric board/ SAW Power supply;

b) Welding supporting units: Welding flux hopper/ Recycling unit/ Wire feeder;

c) Operating Station: Operating panel/ Control console of SAW Power supply/ Small pendant;

2) This gives us a novel perspective on central working cells (Assembling/ Welding/ Straightening) in spatial view, which can help us gaining better understanding on working principle of this 3 in 1 I Beam Fabrication Machine.

2. Central Working Space under Three Coordinate System, in ZHJ and PHJ Integrated Automatic H Beam Welding Machine:

1) Here we use base frame of PHJ machine for explanation. The attached 2^nd and 3^rd photos give different visual angle on its central workspace (Side view versus Front top view), at the different production stage (Commissioning versus Ready for Shipment), in the order to delivery loop of the PHJ Integrated SAW H Beam Welding Machine;

2) Let’s us put it into three coordinate system and have observation on the H Beam Fabrication Machine:

Standing at the material entry point (The middle bottom in the 3^rd photo), and take it as coordinate origin. In the exact same orientation as photographer of the 3^rd photo;

A three coordinate system can be set up in the SAW H Beam Welding Machine:

a) Make the material flowing direction toward straightening unit as positive side of X axis. Think about this: It is also time axis of machine operation;

b) Your hand rightward and leftward as positive and negative side of Y axis individually;

c) Your hand upward and downward as positive and negative side of Z axis individually;

3) So, what are positions of 3 in 1 H Beam Welding Machine working units in the three coordinate system?

a) Time Axis of X in the 3 in 1 I Beam Assembly Weld Straighten Integral Machine:

 i. Assembling and welding mechanisms of the machine are at the same coordinate position along X axis. This means, assembling and welding happen at the same time.;

 ii. Straightening unit is at larger positive position along X axis. So, straightening job is made next to assembling and welding;

b) Workpiece Length Direction of Z axis in 3 in 1 I Beam Fabrication Machine:

 i. H Beam Welding unit has higher positive position along Z axis than assembling unit --- So that the two simultaneous performed jobs will not clash with each other in physical space of the machine;

 ii.  H Beam Assembling unit has same position with straightening unit along Z axis--- Because these two mechanisms are for making and dressing lengthwise direction of workpiece, at different point of time;

c) Workpiece Cross Section of Z axis in 3 in 1 I Beam Fabrication Machine:

The three units of assembling/ welding/ straightening have same positive and negative symmetric positions along Y axis in symmetry --- Definitely, Y axis determines cross section effect of workpiece H Beam/ I Beam/ T Beam in the ZHJ and PHJ series machine, which should be processed in symmetric style;

4) Illustration on 3 in 1 H Beam Fabrication Machine:

a) The attached 4^th photo, with a piece of T Beam in fabrication, gives graphic representation on how does the H Beam assembling and welding units work in collaboration in the machine. The straightening unit is outside of screen and can not be seen;

b) The attached 5^th and 6^th photos show disassembling state(After painting) and assembling state (Before painting) of the central workspace with its top gantry respectively;

5) Conclusion on the 3 in 1 H Beam Welding Machine:

In the sophistic and ingenious designed ZHJ and PHJ machine, dimensions/ positions of all the elements need to be considered and calculated carefully and validated. Operation of function units please see product section of PHJ15.

3. Technical Parameters of I Beam Fabrication Machine: