1) The attached 1st photo is a set of PHJ15 SAW I H Beam Welding Machine exported to “Belt and Road” country, produced by Wuxi JACK, which was in installation phase at customer workshop, in the year of 2020;
2) From this photo, we initiate this PHJ15 Pull Through I H Beam Welder section on the topic of installation and commissioning, and over time span on its service;
3) For constructure of the machine, please check product sections of PHJ18 model Pull Through I H Beam Welder, and PHJ20 model 3 in 1 I H Beam Fabrication Machine.
1) Package and Shipment: This set of exported PHJ15 I H Beam Assembly Weld Straighten Integral Machine was shipped in container. With years of practice, we gained rich experience on its encasement, please check the 2nd photo. One set of the PHJ15 Vertical I H Beam Welder matches perfectly with one set of 40GP container;
2) Shipment Status: The PHJ series 3 in 1 I H Beam Welding Machine is transported in disassembled status, as is shown in the attached 2nd /3rd/4th photos. Although we give full and surefire protection on all these units, due to its long distance of travel, upon its arrival at user workshop, be sure to check the entity of the machine with its packing list, making sure sub-assemblies quantity is correct, and confirm whether there is any damage happens;
3) Installation and Commissioning: The installation of PHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine involves prepare on its foundation, as is shown in the attached 1st photo. Before shipment, we will provide foundation drawing to customer;
4) Installation Style: The installation of the Pull Through I H Beam Welder covers its main body and input and output conveyors. Which, for mechanical main body, the two critical control points are accurate levelling (This directly determines machine performance) and concrete pouring (This directly determines machine firmness);
5) Installation Specifications: The brackets of input and output conveyors of 3 in 1 I H Beam Fabrication Machine are fixed into workshop floor with expansion bolts. Be sure to adjust surface level of its rollers, making it same as, or slightly lower than that of the main transmission rollers in the machine;
6) Commissioning is the validating step at customer workshop before official running of the machine. It should be implemented by professionals, either from Wuxi JACK, or our dealer, or expert from customer. We give detailed instruction on commissioning steps in manual book of the PHJ models 3 in 1 I H Beam Assembly Weld Straighten Integral Machine, which should be followed for the purpose of satisfactory outcome.
1) Service on the machine involves correct operation, together with its careful and strict maintenance;
2) This is the prerequisite for long time consistent satisfactory performance of the machine. Here we can not give all the detailed content for this aspect, just pick up a few representative ones as exemplification (The manual book and other technical documents of the machine give complete view). Here are some basic guidelines on proper operation of the PHJ series 3 in 1 machine:
3) Before official put into use of this Vertical I H Beam Welder, set up a suitable and feasible TPM plan for it, and strictly implement;
a) Check the tightness condition of all fasteners;
b) Check the blockage condition of all transmission units
c) Lubricate all transmission units of the machine;
d) Do cleaning work on the machine operating zone.
Technical Parameter | PHJ15 Integral SAW I H Beam Welding Machine (Pull Through I H Beam Welder) |
H Beam Web Height | 200 ∼ 1500 mm |
H Beam Web Thickness | 5 ∼ 30 mm |
H Beam Flange Width | 200 ∼ 800 mm |
H Beam Flange Thickness | 6 ∼ 40 mm |
Workpiece (Welded H Beam) Length | 3,000mm ∼ 15,000 mm (This is on the basis of customer demand) |
Integral Working Speed of Assembly/ Welding Straightening | 200∼1200 mm/min.; Working speed 500~700mm/min. for 10~12mm thickness workpiece(Stepless, A.C. inverter control) |
Welding Seam Toe Size | One Pass of max. size 8~12 mm |
Finished Workpiece | Symmetric and Asymmetric Section-Shape Welding H Beam/ I Beam/ T Beam |
I H Beam Fabrication Machine Overall Dimension(L×W×H) | 28m × 4m × 4.6m |
Input and Output Conveyor | 10~11m length in 3 segments each; One with motor, two followers; Input conveyor with 3 sets of hydraulic manipulators |
Driving Mode | Flange and Web Alignment Rollers/ Straightening/ Output conveyor elevation: Hydraulic cylinder |
Welding Mode | Single Arc or Twin Arc SAW at fillet flat position |
Hydraulic System Specification | Pressure: 6~ 8 MPa; Driving Power: 4.4kW |
Flange and web Fitting Up Way | One side hydraulic cylinder, the other side manual leadscrew; Flange and web in symmetry at each side |