H Beam Straightening Machine
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1.  Usage and Application of I H Beam Straightening Machine:


1)  When Need: In the process technology route of welding H Beam Production Line, H Beam flange tilt up after the 3rd station of submerged arc welding. This flange deformation is caused from heat input in the SAW process, and should be removed with corresponding I H Beam Straightening Equipment;

2) Straightening Principle: Both sides of the H Beam flange will be downward pressed firmly with 2 pieces of rolling rollers from its top side. Meanwhile, bottom side of the flange is supported/ propped up and transmitted with a larger rolling roller:

3 points subject to forceprinciple in I H Beam Straightening Machine: (Fig.1)

Fig1 I H Beam Straightening Machine 4

The above 3 pieces of straightening rollers form up straightening cavity of the machine;

3) Operating Way: Driven with A.C. motors of the input and output conveyors, H Beam goes through straightening cavity of the machine in constant speed, got straightened in the process:

H Beam being straightened out of Wuxi JACK YTJ80 H Beam Hydraulic Straightening Machine: (Fig.2)

Fig2 I H Beam Straightening Machine 24


2. Classification on Wuxi JACK I H Beam Straightening Equipment:


Based on orientation and position of H Beam during straightening operation, the machine has two general types of:

1) Mainstream: Vertical H Beam Straightening Machine:


In this structure, H Beam “stands” in upright position on conveyors of the machine during straightening: (Fig.3)

Fig3 I H Beam Flange Straightening Machine 1

2) Small Group Use: I H Beam Horizontal Straightening Machine:


In this structure, H Beam “lies” flat on conveyors of the machine during straightening: (Fig.4)

Fig4 I H Beam Horizontal Straightening Machine

Over 90% of flange purpose I H Beam Straightening Machine in practical use is with H Beam standing up position. It is default structure of the machine.


3. 2 Forms of Straightening Drive in I H Beam Straightening Machine:


1) HYJ Series Motor Drive I H Beam Straightening Equipment: (Fig.5)


Fig5 I H Beam Straightening Machine 38

Drive Form: 2 sets of A.C. motors in straightening cavity of the machine;

Straightening Capacity: This series is standard configured machine in conventional H Beam production line, for straightening on:

a) H Beam flange with thickness up to 40mm;

b) H Beam is fabricated from Chinese grade Q235 carbon steel, tensile strength in the range of 370~510MPa

2) YTJ Series I H Beam Hydraulic Straightening Machine:


Drive Form: 2 pieces of oil cylinders in straightening cavity of the machine;

Straightening Capacity: This series is applied on heavy workpieces, for straightening on:

a) H Beam flange thickness up to 40~ 80mm;

b) H Beam is assembled and welded from Chinese grade Q345 carbon steel, tensile strength in the scope of 510~600MPa;

Structure of YTJ40/50 is different from YTJ60/80, considering straightening effect on H Beam:

a) Wuxi JACK YTJ50 I H Beam Hydraulic Straightening Machine: (Fig.6)

Fig6 I H Beam Straightening Machine 3

b) Wuxi JACK YTJ80 I H Beam Hydraulic Straightening Machine: (Fig.7)

Fig7 I H Beam Straightening Machine 4

3) WJ Series Hydraulic H Beam Horizontal Straightening Machine: (Fig.8)


Fig8 I H Beam Horizontal Straightening Machine 2

a) Straightening Capacity: The max. H Beam flange thickness has 2 grades: 25/ 40mm;

b) H Beam is assembled and welded from Chinese grade Q235 carbon steel, tensile strength 370~510MPa.


4. Lengthways Direction Hydraulic H Beam Horizontal Press Straightening Machine:

 


1) Specialty: This niche group HJ series steel BOX H Beam Horizontal Press Straightening Machine is featured product of Wuxi JACK. Very few Chinese companies have technical strength and experience to design and produce it;

2) Usage: This machine straightens on the integral piece of H Beam (Or long other steel structure workpieces) along its lengthwise direction, similar to ASM series Angle Steel Straightening Machine:

Longitudinal winded H Beam for Horizontal Press Straightening Machine: (Fig.9)

Fig9 Steel BOX I H Beam Horizontal Press Straightening Machine 1

3) Application: Besides H Beam, other long length “slim” steel structure workpieces, like BOX Beam/ Pipe/ Section Steel... can all be processed in high efficiency with this niche group of the straightening equipment:

4) Wuxi JACK HJ300 steel structure Horizontal Press Straightening Machine works on BOX Beam: (Fig.10)

Fig10 Steel BOX I H Beam Horizontal Press Straightening Machine 3

5) Wuxi JACK exported to Russia HJ300 steel Beam Horizontal Press Straightening Machine: (Fig.10)

Fig11 Steel BOX I H Beam Horizontal Press Straightening Machine 9


5. Model List on Technical Specifications of Wuxi JACK I H Beam Straightening Machine:


Note: Detailed introduction on each model of the equipment please refer to corresponding product section:

List on I H Beam   Straightening Machine

For Straightening

Deform of

H Beam Position

Driving Mode

Model

Specification

H Beam

Flange Deform

Standing Up

Mechanical

for Q235, tensile strength 370~510MPa

HYJ-40

Flange thickness 40mm

HYJ-40 and HYJ-800 have different   straightening speed.

HYJ-800

Hydraulic

for Q345, tensile strength 510~600MPa

YTJ-40

Flange thickness 40mm

YTJ-50

Flange thickness 50mm

YTJ-60

Flange thickness 60mm

YTJ-80

Flange thickness 80mm

Lying Down

Hydraulic

WJ25

Flange thickness 25mm

WJ40

Flange thickness 40mm

H Beam

Length Direction

Deform

Based on cross section shape and   size

Hydraulic

HJ20

20Ton Straighten Force

HJ100

100Ton Straighten Force

HJ200

200Ton Straighten Force

HJ300

300Ton Straighten Force


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