1) XBJ (Single Head) and SXBJ (Double Heads) series Plate End Milling Machine is a kind of general purpose pre-machining equipment, for the task of fulfilling metal plate welding preparation;
2) Here, “General Purpose” not only refers to its wide application of metal plate material, but more importantly, across the industry application of such equipment;
1) In practical manufacturing industry, for carrying out metal plate fabrication, especially those thickness above 15mm, to get a fully penetration and solid welding seam formed, these metal plates need to be beveled on its edges before welding, and this is what should the Plate End Milling Machine accomplished;
2) The end milled steel plate machined from Wuxi JACK Plate End Milling Machine: (Fig.1)
3) For example, when making plate butt joining to get bigger size of joint plate in MP Series Plate Butt Joint Welding Machine, the 2 pieces of steel plates need to be beveled, for attaining on welding grooves before butt joint welding;
1) Based on welding technology requirement, there are V/ X/ U types of welding chamfers which can be machined in the machine, on top / Straight side/ bottom edges of workpiece metal plates;
2) List of Frequently Milled Welding Chamfers with Plate Edge Milling Machine: (Fig.2)
1) Application: SXBJ-15 is one of the often selected models by customers in the field of large size workpiece long stroke edge beveling;
2) Workpiece Material: Selecting different materials of facer blade, various materials like carbon steel, alloy steel, stainless steel can be beveled into required chamfer with this machine;
3) Configuration: For such size of large edge milling stroke, usually the SXBJ-15 Double Heads Long Stroke Plate Edge Milling Machine is equipped with 2 sets of milling head. The single head configuration can not meet the requirement on production efficiency;
4) The max. thickness of workpiece steel plate can be up to 80mm or even 100mm;
5) Thickness of removed layer in single pass of milling head in SXBJ-15 can be up to 5mm;
1) Depending on customer requirement, the milling angle of upper edge chamfer in the machine can be 0~ 45° (Default setting), or 0~ 80° (Tailor made setting);
2) The lower edge beveling in the machine has only 1 option: 0~ 45°;
3) The 0~ 45° milling head equipped in SXBJ-15: (Fig.3)
4) The 0~ 80° milling head equipped in SXBJ-15: (Fig.4)
1) The default setting in the equipment is by means of manual turning milling head, together with simultaneously visual inspection according to angle ruler at the lateral side of milling head;
The hardware milling angle ruler along side milling head in Wuxi JACK Plate End Milling Machine: (Fig.5)
2) Sometimes, demanded by customer, edge milling angle adjustment can also be made with motor drive—a set of 400W motor is equipped for this purpose;
The motor drive milling angle adjustment in Wuxi JACK Plate Edge Milling Machine: (Fig.6)
1) Horizontal movement of milling units during working of the SXBJ (Double heads) and XBJ (Solitary head) Plate Edge Milling Machine, which is also edge milling operation, are driven with motor reducers of 2.2kW, with moving speed controlled with inverter, and adjusted by means of speed knob in the range of 130mm ∼1000 mm/min.;
Make adjustment on edge milling working speed in Long Stroke Plate Edge Milling Machine: (Fig.7)
2) At the completion of current stroke edge milling operation, the idle high speed of its milling carriage moving back to its original point is 4000mm/min,guaranteeing on productivity of the machine;
1) For getting accurate and firm positioning of workpiece, and correspondingly the best quality of sheet metal edge milling, there are fender units installed on machine work table, which are fit at one side of guiderail on the machine mechanical bed;
2) Before loading in steel plate, these fenders can be pulled out by hand and then retreated back into machine bed. Please check picture as below:
3) Fender units for steel plates clamping in the Plate Edge Milling Machine: (Fig.8)
Model Technical Parameter | SXBJ-15 Double Heads Long Stroke Sheet Metal Plate Edge Chamfering Machine |
Metal Plate Edge Chamfering Length Scope | 500mm ~ 15,000 mm |
Metal Plate Edge Chamfering Width Scope | 200mm ~ 3,000 mm |
Metal Plate Edge Chamfering Thickness Scope | 6mm ∼100 mm |
Milling Angle Range of Straight and Upper Edge Beveling | 0° ~ 45° for standard configuration, And 0° ~ 80° for special configuration |
Milling Angle Range of Bottom Edge Beveling | 0° ~ 45° |
Power and rpm of Milling Head | 7.5 kW, 1440 rpm |
Spindle rpm of Edge Milling Head | 75 ~ 420 r/min., 6 grades by handwheel |
Hydraulic Power Motor | 5.5 kW |
Milling Head Quantity | 2 sets |
Adjustable Edge Milling Running Speed | 130∼1000 mm/min. (VFD, Inverter Control) |
Idle High Speed of Milling Carriages | 4000 mm/min. |
Applicable Diameter of Facer Plate | D=Ø125 ~ Ø320mm (Ø200mm For delivery) |
Quantity of Hydraulic Jacks | 25 pieces |
Hydraulic Rated Pressure | 5.5 MPa |
Hydraulic Working Pressure | 3.5 MPa |
Hydraulic System Flowrate | 47 L/min. |
Worktable Width | 450 mm |
Worktable Height | 1050 mm |