Wuxi JACK Made Shipment a set of PHJ15 T Beam H Beam Assembly Welding Straightening Integral Machine to West Australia

Background of this Blog on PHJ15 Model Welding T Beam Fabrication Production Machine:

1) On 30^th Sep., the last day of September in 2022, Wuxi JACK made shipment on a set of PHJ15 model Welding T Beam Assembly Welding Straightening Integral Machine to a customer in Perth, a city located at west coast of Australia;

2) Topics Here on Welding T Beam Assembly Machine:

Surrounding this machine, which incorporates CO₂ welding and hydraulic straightening cells, in this blog, we will have a brief discussion on topics of:

• The Configuration, Function, Novelty and Powerful Capability of PHJ15 model Machine;

• The Rapid Development and Wide Application of the Machine;

• Wuxi JACK Unique Strength in T Beam Assembly Welding Straightening Integral Machine 

A. The Configuration, Function, Novelty and Powerful Capability of PHJ15 Model Welding T Beam Fabrication Production Machine:

1. Configuration of the PHJ15 model H Beam T Beam Assembly Welding Straightening Integral Machine:(Fig.1)

1) Assembling unit in the T Beam Assembly Machine:

a) It is driven with 4 sets of hydraulic oil cylinders, and acted with 6 pairs of eccentric rollers. Shown in yellow color frame of the above photo;

b) This unit corresponds with Z15 model H Beam T Beam Assembly Machine;

2) CO₂ Welding unit of the PHJ15 Model H Beam T Beam Assembly Welding Straightening Integral Machine:

a) This unit is equipped with 2 kinds of (Totally 4 sets of) GMAW gas shielded CO₂ welding machine, for carrying out continuous welding and stitch (tack) welding respectively, shown in orange color frame in the above photo;

b) In this PHJ15 model T Beam Fabrication Production Machine, the continuous welding utilizes water cooling torch; The stitch (tack) welding adopts with gas cooling torch:

c) Blue color CO₂ GMAW welding machine and red color water cooling tank for the PHJ15 model T Beam Fabrication Production Machine:(Fig.2)

3) Flange Straightening Unit in the PHJ15 Model T Beam H Beam Fabrication Machine:

a) This unit has 2 pieces of vertical orientation solid top straightening rollers, shown in red frame in the above 1^st photo, and 1 piece of larger solid bottom straightening roller;

b) Its acting is also driven with hydraulic oil cylinders. This unit is the counterpart of H Beam Straightening Machine;

4) Electric Control System of the PHJ15 Model T Beam Assembly Machine with CO₂ Welding and Straightening Cells: (Fig.3)

a) The entire working logic of this machine is controlled with Mitsubishi PLC (Programmable logic controller);

b) The uniform working speed of assembling, CO₂ welding and straightening is controlled with Schneider A.C. inverter;

c) When the machine is in the mode of stitch (tack) welding, the length of welding seam and idle interval can be controlled and set up with PLC;

2. Function, Specialty and Strong Capability of PHJ15 Model T Beam Assembly Machine with CO₂ Welding and Straightening Cells:

1) Powerful Function of T Beam Assembly Welding Straightening Integral Machine:

From the above description, you can find this is really a set of versatile multi-function machine tool. With the support from its control system, one set of this PHJ15 model machine can be used as:

a) T Beam Assembly Machine;

b) H Beam Assembly Machine;

c) T Beam CO₂ Welding Machine;

d) H Beam CO₂ Welding Machine;

e) T Beam Flange Straightening Machine;

f) H Beam Flange Straightening Machine;

g) T Beam Fabrication Production Machine;

h) H Beam Fabrication Machine...

2) Finished Workpieces from PHJ15 Model H Beam Fabrication Machine:

In all, from this PHJ15 machine, all the welded T Beam and H Beam with the specifications within the range of:

a)  Flange thickness 6~ 50 mm;

b)  Web thickness 6~ 30 mm;

c)  Flange width 40~ 650 mm;

d) Web height 200~ 1500 mm;

e) Total length 4~ 12 m;

Are all available for being produced as WIP (Work in process) and or finished product, from this PHJ15 model machine.

B. The Rapid Development and Wide Application of Welding H Beam Assembly Welding Straightening Integral Machine:

ZHJ series and PHJ series T Beam H Beam Fabrication Machine is the most eye catching star product in Steel Structure industry over the past decades:

1. With the emerging of this equipment, the traditional automatic H Beam Production Line loses its position in the field of light to medium duty welded T Beam and H Beam production, only keeping its importance for heavy duty large H Beam manufacture;

2. Integrating functions of Original Three H Beam T Beam Fabrication Production Machine:

1)  Z series H Beam T Beam Assembly Machine;

2)  LHA/ LHT /LHC series H Beam T Beam CO₂ and or Submerged arc welding Machine;

3)  HYJ/ YTJ series H Beam T Beam Flange Straightening Machine;

2. Financial Benefit of H Beam T Beam Assembly Welding Straightening Integral Machine:

This new generation product of 3 in 1 machine can save 60% total cost for customers on the basis of the original level, considering factors of:

1) Machine investment budget (Period cost);

2) Every day running cost (variable cost);

3) Operator quantity;

4) Workshop floor land area;

5) Assistant unit, such as traveling crane, overturning and flipping unit, etc.

For these reasons, the T Beam H Beam Fabrication Machine has witnessed explosive growth and extensive use in the past 10+ years.

A set of Wuxi JACK PHJ15 model H Beam T Beam Fabrication Production Machine working at customer site: (Fig.4)

C. Wuxi JACK Unique Strength in T Beam Assembly Welding Straightening Integral Machine:

The position of Wuxi JACK on supplied T Beam H Beam Fabrication Machine can be summarized into below three points of:

1. Wuxi JACK is the first few suppliers in Welding and Cutting Industry who put into market mature and ready to use H Beam T Beam 3 in 1 Fabrication Production Machine for customers;

2. Wuxi JACK took the lead in upgrading the machine, and keeps on “Continuous Improvement” for it;

3. Technical Superiorities of Wuxi JACK H Beam T Beam Assembly Welding Straightening Integral Machine:

Currently, the PHJ and ZHJ series machine produced by Wuxi JACK has much more better performance than that of competitors in the market, which can be embodied into these aspects of:

1) Super Strong Straightening Capacity in Wuxi JACK H Beam T Beam Fabrication Production Machine:

This makes Wuxi JACK product standing out from other peers: 

-- The largest flange thickness that can be straightened in competitor’s machine is only 20mm, while for Wuxi JACK product, this specification is 40mm, as you can find from the first segment;

2) Multiple Wider Welding Choice in H Beam T Beam Assembly Welding Straightening Integral Machine:

a) The mainstream welding mode in market for welding H Beam production is SAW (Submerged arc welding), which is the solitary configuration in competitor’s product;

b) While in Wuxi JACK delivered machine, as you can find from this Australia business case, that we have rich experience in introducing both SAW and CO₂ welding, both continuous and stitch (Tack) welding;

3) Top Grade Precision Assurance of Assembling in Wuxi JACK H Beam T Beam Assembly Machine:

With the installation of eccentric rollers rather than ordinary type alignment rollers, and reliable structure 6~ 8 pairs in quantity, customers can get the best degree of assembling accuracy from Wuxi JACK delivered machine.

In summary, ZHJ and PHJ series H Beam T Beam Fabrication Production Machine is the pride and glory of Wuxi JACK. As professional customers, you can always trust this flagship product of Wuxi JACK.