Special Workpieces for H Beam Fabrication Machine To Meet Customer Demand

Subject of This Article on 3 in 1 H Beam Fabrication Machine:

1) Background: Recently in June 2024, when communicating business with an overseas customer on 3 in 1 H Beam Assembly Weld Straighten Machine, customer raised several questions on the ability of this Wuxi JACK Vertical H Beam Welder producing welding H Beam with special requirement on size and structure;

2) Significance: For Wuxi JACK engineering team, this is often happened condition during technical discussion with customer on our products, including PHJ and ZHJ series 3 in 1 H Beam Production Machine. So, we think it is useful to write an article on this topic:

3) Topics of This Blog on Integral Function H Beam Welding Machine:

•  The Conventional Workpieces Specifications of Wuxi JACK 3 in 1 H Beam Welding Machine;

• Customer Requirement on Special Specifications Welding H Beam for 3 in 1 H Beam Production Machine;

• Wuxi JACK Propose to Meet Customer Requirement on 3 in 1 H Beam Assembly Weld Straighten Machine;

• Summary on Wuxi JACK Strong Capability to Deliver the Most Fitting Vertical H Beam Welder for Customer

A. The Conventional Workpieces Specifications of Wuxi JACK 3 in 1 H Beam Welding Machine:

1. General Specifications of Welding H Beam for H Beam Production Machine:

“Standard” Size of Welding H Beam: In steel structure industry, the most often seen size scope for H Beam batch production with 3 in 1 H Beam Fabrication Machine can be listed as:

Welding H Beam applicable for 3 in 1 H Beam Fabrication Machine: (Fig.1)

1) H Beam Flange Width: 150mm ~ 800mm;

2) H Beam Flange Thickness: 6mm ~ 40mm;

3) H Beam Web Height: 200mm ~ 1,500mm;

4) H Beam Web Thickness: 5mm ~ 32mm;

Conventional Models of H Beam Production Machine: Conventional means covering the largest group of H Beam production. For this purpose, Wuxi JACK 3 in 1 H Beam Fabrication Machine has 2 branches product with 3 standard models respectively:

2. 2 Major Series of Wuxi JACK Integral Function H Beam Welding Machine:

1) H Beam Cross Section Type: There are 2 types of welding H Beam cross section: Symmetric and asymmetric. Of which, majority H Beam has symmetric cross section:

2) 2 Major types of H Beam cross section to be fabricated from Vertical H Beam Welder: (Fig.2)

3. 2 Branches of Wuxi JACK H Beam Production Machine for Producing Welding H Beam:

1) PHJ Series: For producing all types of welding H Beam, including both symmetric and asymmetric cross section;

2) ZHJ Series: Specifically for producing symmetric cross section welding H Beam;

All the other dimensions of H Beam that can be produced from PHJ and ZHJ series 3 in 1 H Beam Assembly Weld Straighten Machine are same, with slightly difference on Max. H Beam flange width: 750mm for ZHJ compared with 800mm for PHJ Vertical H Beam Welder:

1) Wuxi JACK PHJ15 model 3 in 1 H Beam Welding Machine works at customer facility: (Fig.3)

2) Wuxi JACK ZHJ8015 and ZHJ8018 models 3 in 1 H Beam Assembly Weld Straighten Machine works at customer facility: (Fig.4)

B. Customer Requirement on Special Specifications Welding H Beam for 3 in 1 H Beam Production Machine:

The special specifications of welding H Beam from customer focuses on 2 main aspects: Super small size and special structure:

1. Super Small Size of Welding H Beam to be Expected from Wuxi JACK Vertical H Beam Welder:

1) Min. thickness of flange and web thickness: Compared with 5~6mm min. in conventional models H Beam Fabrication Machine, here this customer requests on capability of assembling and welding on 3.2mm thickness;

2) Min. width of flange to be fabricated from 3 in 1 H Beam Welding Machine: From 150mm reduced from 100mm;

3) Min. height of web: From 200mm diminished to 150mm;

2. Tapered Welding H Beam to be Produced from 3 in 1 H Beam Welding Machine:

1) Below is hand making sketch on one of tapered welding H Beam that will be produced from customer for H Beam Production Machine: (Fig.5)

2) The left end of web height is 300mm, and the right end is 500mm;

So, what will Wuxi JACK engineering team propose on our 3 in 1 H Beam Welding Machine, to meet customer demand?

C. Wuxi JACK Propose to Meet Customer Requirement on 3 in 1 H Beam Assembly Weld Straighten Machine:

Our Strong Points: As a technique oriented company started by 3 senior engineers, Wuxi JACK is very good at making special design to meet customer requirement. For this case on 3 in 1 H Beam Welding Machine:

1. Make Special Design to Give the 3 in 1 H Beam Production Machine Capability of Producing Super Small H Beam:

1) Challenge: In the field of machine development, to design and produce very small size poses same challenge as producing super large size machine. This is true with Integral Function H Beam Welding Machine, that developing the Vertical H Beam Welder capable of producing 100mm width and 150mm height H Beam is far more difficult and with higher cost than producing 150mm width 200mm height H Beams;

2) Wuxi JACK Action: Our engineer proposes special design on 3 in 1 H Beam Fabrication Machine, making it endowed with additional ability of producing super small H Beam, while maintaining the ability of producing conventional large welding H Beam at the same time:

3) Wuxi JACK will have special design on assembling welding straightening units of our 3 in 1 H Beam Welding Machine: (Fig.6)

2. Ability of Producing Tapered Welding H Beam with Wuxi JACK 3 in 1 H Beam Welding Machine:

1) All Models Capable: Wuxi JACK produced Vertical H Beam Welder has capability of producing tapered welding H Beam with every model: So long as the taper angle is controlled within 8° , all of our models of the 3 in 1 H Beam Fabrication Machine can produced tapered welding H Beam:

2) Tapered welding H Beam produced from Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Machine: (Fig.7)

D. Summary on Wuxi JACK Strong Capability to Deliver the Most Fitting Vertical H Beam Welder for Customer:

1. Distinguish Wuxi JACK from Other Suppliers on 3 in 1 H Beam Fabrication Machine: As can be found from the above introduction on this business case, Wuxi JACK has excellent technical strength and quick response, to render the best and in time service for customers;

2.  Wuxi JACK Leading Technology on Providing the Most Suitable and Capable 3 in 1 H Beam Welding Machine:

This can be listed as below, but not limited to:

The only company to provide models of H Beam Fabrication Machine for Customer:

1) Producing both symmetric and asymmetric cross section welding H Beam;

2) Straightening capability of our 3 in 1 H Beam Production Machine is 40mm thickness flange, compared with only 20mm by other suppliers;

3) High precision mechanism on managing welding torch position, so as to acquire on the best welding performance;

4) Highly stable solid downward pressing roller mechanism, to make sure the most stable and accurate assembly effect from Vertical H Beam Welder;

For more detailed graphic introduction, please visit slide page: Quick understanding on Wuxi JACK 3 in 1 H Beam Fabrication Machine.