Data Sheet and List of H Beam Production Line Equipment

Subject of This Blog on Equipment of H Beam Production Line

1. This blog gives outline on list of Equipment of H Beam Production Line, classification and main function of each type, so that customers can have a quick grasp and impression on Automatic and Semi-Automatic H Beam Production Line with 5 minutes skim;

2. The corresponding detailed introduction please visit product page “Equipment of H Beam Production Line”;

• H Beam Production Line;

• H Beam Assembly Machine;

• H Beam Submerged Arc Welding Machine;

• H Beam Straightening Machine

• 60°/ 90°/ 180° Hydraulic Steel Structure Overturning Equipment

A. I H Beam Production Line:

1. Automatic: HB series Automatic H Beam Production Line is for fabricating welded H Beam and T Beam in fully automatic way, with the least degree of human intervention;

2. Semi-Automatic: With the personalized combination on Equipment of H Beam Production Line, Semi-Automatic H Beam Production Line can be set up in more flexible way at customer site;

3. Focus: Over the past decades, with the coming up of new generation H Beam Fabrication Machine, the traditional Semi-Automatic and Automatic H Beam Production Line now mainly focus on producing heavy duty steel Beams: Welded H Beam and T Beam with submerged arc welding seam more than one pass and 12mm toe height.

B.  List of Main Equipment of H Beam Production Line:

1. CNC-CG4000 CNC Flame Cutting Machine                                    1 set

2. Z15/ Z18/ Z20 H Beam Assembly Machine with Tack Welding       1 set

3. 90° Hydraulic Steel Structure Overturning Equipment                3 sets/group

4. LHC Trolley Moving H Beam Submerged Arc Welding Machine    4 sets

5. YGJ15 Steel Conveyor                                                               4 sets/2 groups

6. 60° Hydraulic Steel Structure Overturning Equipment           12 sets / 4 groups

7. YF1520 Movable 180° Hydraulic Steel Structure Overturning Equipment 4 sets/2 groups

8. HYJ-40 or HYJ-800 Mechanical Flange H Beam Straightening Machine   1set

9. Transportation Conveyor                                          1 set

C. H Beam Assembly Machine:

1. Usage and Application of H Beam Assembly Machine with Tack Welding:

1) This machine is for assembling 2 pieces of flange and 1 piece of web into T Beam and H Beam, and have stitch welding at the same time, to strengthen the assembled T Beam / H Beam;

2) H Beam Assembly Machine is the 1^st set of necessary equipment of H Beam Production Line;

2. Models of H Beam Assembly Machine with Tack Welding:

There are 3 standard models of the Machine: Z15/ Z18/ Z20, for producing welded T Beam and H Beam with the max. web height of 1500 mm/ 1800 mm/ 2000 mm respectively.

3. Technical View on H Beam Assembly Machine with Tack Welding:

1) Assembly (Fit up and tightening) of flange and web is hydraulic driven;

2) Alignment of flanges with web is automatic and accurate;

3) Guiding of downward pressing roller is guided with 4 pieces of precise linear guideway;

4) Automatic CO₂ stitch welding is controlled with PLC, for controllable stitch length and interval;

5) Working speed of H Beam Assembly Machine is adjusted with A.C. inverter and shown in real time, on operating panel digital display of the machine.

D. H Beam Submerged Arc Welding Machine

1. Usage and Application of H Beam Submerged Arc Welding Machine:

1) This machine is for finishing Submerged Arc Welding in the position of 45° fillet welding, on assembled and tack welded H Beam delivered from H Beam Assembly Machine;

2) H Beam Submerged Arc Welding Machine is the 2^nd set of core equipment of H Beam Production Line;

3) In practical application, some model works as part of Automatic H Beam Production Line, some models work as an independent H Beam Submerged Arc Welding Machine.

2. Classification and Models of H Beam Submerged Arc Welding Machine:

Wuxi JACK designs and manufactures 3 types of the machine, for H Beam Submerged Arc Welding:

1) LHC Model Trolley Moving H Beam Submerged Arc Welding Machine:

a) This is specifically for being used in Automatic H Beam Production Line;

b) One model of LHC is available for producing all specifications of welded H Beam;

2) LHA Model Gantry H Beam Submerged Arc Welding Machine:

a) This is an independent running H Beam Submerged Arc Welding Machine;

b) Depending on position of operator, there are 2 types of LHA in use:

i. LHAZ Center Control Gantry Structure:

• One operator stands at middle position of gantry frame for operating;

• There are 3 standard models: LHA4Z/ LHA5Z/ LHA55Z, for producing H Beam with max. web height of 1200mm/ 1800 mm/ 2000 mm respectively;

ii. LHAC Lateral Control Gantry H Beam Submerged Arc Welding Machine:

• Two operators stand at both sides of gantry frame for operating;

• There are 2 standard models: LHA4C/ LHA5C, for producing welded H Beam with max. web height of 1500 mm/ 2000 mm respectively;

3) LHT T Frame H Beam Submerged Arc Welding Machine:

• This is an independent running configured machine;

• One model of LHT is available for producing all specifications of H Beam.

E. H Beam Straightening Machine:

1. Usage and Application of H Beam Straightening Machine:

1) There will be certain deformation on flange and length direction of H Beam after submerged arc welding. This machine is for straightening the deformation;

2) H Beam Straightening Machine is the 3^rd set of core equipment of H Beam Production Line;

2. Classification and Models of H Beam Straightening Machine:

There are 2 general types of the machine for H Beam straightening:

1) Flange H Beam Straightening Machine:

Include 3 branches of:

a) HYJ series motor drive downward acting type:

For straightening H Beam flange thickness up to 40mm, on the carbon steel with tensile strength 370~ 510 MPa;

b) YTJ series hydraulic drive downward acting type:

For straightening H Beam flange thickness up to 80mm, on the carbon steel with tensile strength 510~ 600 MPa;

c) WJ series Hydraulic Drive Horizontal H Beam Straightening Machine:

For straightening H Beam flange thickness up to 40mm, on the carbon steel with tensile strength 510~ 600 MPa. Different from HYJ series and YTJ series, which has H Beam in upright position, here in WJ series, H Beam is in flat "lying" down position;

2) HJ series Lengthways H Beam Straightening Machine:

For straightening H Beam deformation along its lengthways direction, with the straightening force up to 300 Ton.

F. 60°/ 90°/ 180° Hydraulic Steel Structure Overturning Equipment

1. Usage: In the process of structure members production, including H Beam/ T Beam/ BOX Beam... etc., it is necessary to convey or flip workpiece among work stations;

2. Main Actions: The necessary operation include: 

1) 60°/ 90°/ 180° flipping; 

2) Lifting up and lowering down; 

3) Sending forward of steel structure members;

3. Application: These 60°/ 90°/ 180° Hydraulic Steel Structure Overturning Equipment / Steel Conveyor/ Chain type Manipulator are necessary equipment in all kinds of Steel Structure Production Line and facilities: H Beam Production Line/ BOX Beam Production Line/ T Beam Production Line, etc.