Content of this Blog on Steel Structure BOX I H Beam End Face Milling Machine:
1. DX Series Steel Structure BOX I H Beam End Milling Machine is for milling end faces at both ends of long length working parts, to get end faces of workpieces polished and machined, for preparation on next step of welding and or assembly;
2. Category of Steel Metal Structure Flange Milling Machine:
Based on category and sizes of workpieces, H Beam End Face Milling Machine can be divided into two broad groups of:
1) CNC control Steel Structure BOX I H Beam End Face Milling Machine, which covers workpiece of "special" corner angles (Acute angle/ Blunt angle) or round cross section;
Working parts in CNC Steel Structure BOX H Beam End Face Milling Machine: (Fig.1)
2) A.C. Relay and Inverter control Steel Structure BOX I H Beam End Face Milling Machine, which focuses on working parts with square and or rectangular cross section shape;
Working parts in Relay control Steel Metal Structure Flange Milling Machine: (Fig.2)
Importance: In practical application of these End Milling Machine, diversification structure of workpieces calls for corresponding fixtures;
3. Topics on Steel Structure BOX I H Beam End Face Milling Machine:
This short blog explores design and application of workpiece fixture in product family of End Face Milling Machine:
What does the Workpiece Fixture Mean for Steel Structure BOX I H Beam End Face Milling Machine?
Any Factors affecting Design of the Workpiece Fixture in Steel Structure BOX I H Beam End Milling Machine?
Generalization on Structure of the Workpiece Fixture in Steel Metal Structure Flange Milling Machine
Several Exemplifications on Workpiece Fixture in Steel Structure BOX I H Beam End Face Milling Machine
A. What does the Workpiece Fixture Mean for Steel Structure BOX I H Beam End Face Milling Machine?
1. Role of Workpiece Fixture in H Beam End Milling Machine:
1) Workpiece Fixture is of vital importance for successful running of steel structure Beam and Pipe conventional and CNC End Face Milling Machine;
2) In essence, these splitting structure H Beam End Face Milling Machine is combination of milling head manipulating mechanism (The main body of the machine) and workpiece fixture;
3) Under majority conditions, workpieces processed in such kind of H Beam End Milling Machine have long length/ heavy weight, and various type of structure;
2. Form of Workpiece Fixture in Steel Structure BOX I H Beam End Face Milling Machine:
1) On the other hand, operation in Metal Structure Flange Milling Machine is a relatively precise machining process, which needs workpieces to be reliably and tightly fitted;
2) So, there is no one case fitting for all workpiece fixtures in all models and varieties of Steel Structure BOX I H Beam End Face Milling Machine;
3) As supplier for Conventional and CNC Steel Structure BOX I H Beam End Face Milling Machine, suppliers need to have tailor made on fixtures based on specific type of workpiece.
B. Any Factors affecting Design on Workpiece Fixtures in Pipe Steel Structure BOX I H Beam End Milling Machine?
The workpiece fixture plays the same role in running of Steel Metal Structure Flange Milling Machine as Welding Fixture. The design on these fixtures should meet the below factors of:
1. Steel Structure BOX I H Beam End Face Milling Machine Based on Specific Type of Workpieces:
1) H Beam End Face Milling Machine is a kind of product group with wide range of specification: From as small as DX08xx (For milling on end faces with height of 800mm) to as large as DX60xx (For fulfilling end facing height of 6000 mm);
2) Wide Variety of Workpieces: The workpieces end facing operation in End Face Milling Machine have varying structures and section shapes, covering pipe/ H Beam/ BOX Beam/ Structure member. Fixtures for clamping it should fully consider the specific type of workpieces;
2. Based on Safety/ Ease and Convenience of H Beam End Face Milling Machine Operation:
1) The handling and clamping of workpieces are the major manual labor job in operation of Steel Structure BOX I H Beam End Face Milling Machine;
2) Especially for medium and large models H Beam End Face Milling Machine of DX30xx and above, supplier should fully consider the reasonable arrangement of workpiece clamp, for the future operations by operators at customer site;
3. Based on Demand on Finish of End Facing Surface from H Beam Steel Metal Structure Flange Milling Machine:
1) There is generally stipulation on roughness of end face finished on these workpieces in the technical documents of corresponding projects;
2) Clamping on the workpiece in the H Beam End Milling Machine should be helpful for attaining this purpose.
C. Generalization on Structure of the Workpiece Fixture in H I Beam Steel Metal Structure Flange Milling Machine:
This is just a summary on rule of thumb, not a strict stipulation:
1. Medium Size H Beam End Face Milling Machine:
1) For medium sized workpiece ranging from 1200mm to 3500mm vertical end milling stroke (DX15xx to DX35xx);
2) This range of End Face Milling Machine takes the largest share in Steel Metal Structure Flange Milling Machine, the standard type of downward integrating with leftward clamping in the photo sees the most frequent application;
2. Light duty Steel Structure BOX I H Beam End Face Milling Machine:
1) For small size workpieces ranging from 800mm to 1200mm (DX08xx to DX12xx) applied in light duty Steel Structure BOX I H Beam End Face Milling Machine;
2) The corresponding workpiece clamp is usually special made. In other words, this scope of workpiece witnesses the most diversified verification in Steel Structure BOX I H Beam End Face Milling Machine;
3. Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine:
1) For large and heavy workpieces machined in heavy duty special size Steel Structure BOX I H Beam End Face Milling Machine (DX40xx to DX60xx), due to sufficient deadweight, which is stable enough to hold on end facing process, an external clamping force is not necessary;
2) A platform is proper choice for running of these Large Steel Structure BOX I H Beam End Face Milling Machine.
D. Several Exemplifications on Workpiece Fixture being Applied in Steel Structure BOX I H Beam End Face Milling Machine:
As closing up, the attached photos give several examples on practical use workpiece fixture in Pipe BOX I H Beam Steel Metal Structure Flange Milling Machine:
1. Photo 1: Workpiece Fixtures of H Beam Steel Structure BOX I H Beam End Face Milling Machine:
1) This is the most common used type of workpiece fixture in H Beam End Face Milling Machine, and also the widest range of application;
2) It clamps on workpiece in the combining way of downward stroke with lateral leftward and or rightward stroke;
3) Pipe Steel Structure BOX I H Beam End Face Milling Machine with max. vertical stroke from 1200m to 3500mm (DX12xx to DX35xx) usually adopt such kind of fixture, unless under special conditions;
Standard workpiece fixture in Wuxi JACK DX15xx series H Beam End Face Milling Machine: (Fig.3)
2. Photo 2 and 3 on Workpiece Fixtures in Steel Structure BOX I H Beam End Face Milling Machine:
1) This is a tailor made fixture for holding diamond shape workpiece piece, in light duty H Beam End Face Milling Machine;
2) You can find from photo2 that there are triangular concaves at both bottom and top section of the fixture, fitting for locating diamond cross section workpiece;
Special design workpiece fixture in Wuxi JACK Pipe BOX I H Beam Pipe Steel Metal Structure Flange Milling Machine: (Fig.4)
3. Photo 4 on Workpiece Fixtures in Steel Structure BOX I H Beam End Face Milling Machine:
1) This is also a tailor made fixture for holding small size workpiece in light duty H Beam End Face Milling Machine;
2) You can find there is extension rod at center of top beam of the closed square frame;
3) This is for clamping the workpiece as small as 200mm vertical height into H Beam End Face Milling Machine;
4) Besides, based on changing sizes of workpiece in Steel Metal Structure Flange Milling Machine, there are several fitting holes at top beam of the frame. This is the similar installation principle as Bolt Adjusting Welding Rotator;
Special design workpiece fixture in Wuxi JACK steel structure and H Beam Pipe End Face Milling Machine: (Fig.5)
4. Photo 5 on Workpieces Fixtures in H I Beam End Face Milling Machine:
1) This is a special made fixture for holding wide range size of workpieces including H Beam into H Beam End Face Milling Machine;
2) You can check from the photo that there is a motor on each of the fixture segment, so that the definite vertical position of oil cylinder can be adjusted according to size of workpiece;
Oil cylinder and motor drive special design fixture for long workpieces, in Wuxi JACK exported to Korea H I Beam End Face Milling Machine: (Fig.6)
5. Photo 6 on Workpieces Fixtures in Large Steel Structure BOX I H Beam End Face Milling Machine:
1) This is a heavy duty Steel Structure BOX I H Beam End Face Milling Machine DX4080;
2) Because of its over dozen tons of deadweight, the large and heavy workpiece do not need additional securing force;
3) Just put the workpiece onto the tailor made platform of the Large Steel Structure BOX I H Beam End Face Milling Machine, as you can check from the photo:
Customer made workpiece laying platform, for Wuxi JACK DX4080 Large Steel Structure BOX I H Beam End Face Milling Machine: (Fig.7)
Summing Up on Steel Structure BOX I H Beam End Face Milling Machine:
1) Significance: The design and production of workpiece fixture is one of the steps with most sophisticated technical content in developing Pipe BOX I H Beam Steel Metal Structure Flange Milling Machine;
2) Which, involves close cooperation between customer and supplier, analysis and continuous improvement.
