Maintenance of H Beam Assembly Weld Straighten Integral Machine

Opening Remarks on I Beam Assembly Weld Straighten Integral Machine:

1) Significance: As a kind of equipment with sophisticated structure and integrated function, proper service and daily maintenance of the H Beam Assembly Weld Straighten Integral Machine (The other name of equipment: H Beam Fabrication Machine/ Integral function H Beam Welding Machine) is very important for its long term stable and satisfactory running;

2) This blog focuses on topics of Integral function I Beam Welding Machine:

• Mechanical Section of the Integral function H Beam Welding Machine;

• Hydraulic System of the Integral function I Beam Welding Machine;

• Electric System of the H Beam Fabrication Machine

• Summary on Proper Service of the H Beam Assembly Weld Straighten Integral Machine

1. Mechanical Section of the Integral Function H Beam Welding Machine:

Mechanical section is the “Backbone” for a set of 3 in 1 H Beam Fabrication Machine. Please add below actions into daily TPM of the machine:

Batch production on mechanical base frame of PHJ series 3 in 1 H Beam Fabrication Machine at Wuxi JACK facility: (Fig.1)

1) Regularly inspect tightness of fasteners, and tighten loosed parts in time;

2) Regularly inspect blockage of transmission units, and service it in time if necessary;

3) Regularly clean sintered welding flux clog on sieve, making sure not affecting normal flux recovery process in the integral function H Beam Welding Machine;

4) There is insulating plate between welding nozzle and wire and welding head of the H Beam Assembly Weld Straighten Integral Machine. Check insulation of the insulating plate regularly, and replace it immediately if ever worn happens. Absolutely no short circuit in electric diagram of the 3 in 1 H Beam Fabrication Machine;  

5) Each shift before work of the integral function I Beam Welding Machine, inspect conductivity of grounding cable and welding circuit; Clean away sintered flux；

6) Each shift apply lubricating oil onto nude motion units before and after work of the 3 in 1 H Beam Fabrication Machine;

7) Each quarter overhaul main transmission rollers of the 3 in 1 H Beam Fabrication Machine. Replace damaged bearing if ever happened, and apply lubricating grease;

8) Replace oil for reducers every half year（30# mechanical oil）running of the I Beam Assembly Weld Straighten Integral Machine.

2. Hydraulic System of the Integral function I Beam Welding Machine:

Hydraulic system is the “Blood and Body fluid” of the 3 in 1 H Beam Fabrication Machine. We suggest to put below into practice:

Wuxi JACK PHJ15 model 3 in 1 H Beam Assembly Weld Straighten Integral Machine and its hydraulic system being deployed at customer site: (Fig.2)

1) Grade of the hydraulic oil used in this integral function H Beam Welding Machine is abrasion proof hydraulic oil N32；

2) Please regularly check oil level inside oil tank of pump station. Oil level should be at 2/3 level that of oil index inside oil tank；

3) Please replace oil regularly: Be sure to replace oil for the new equipment of I Beam Assembly Weld Straighten Integral Machine after the first 3 months use. Then replace oil every 6 months of the machine running. The newly added oil should be clean. Please use 120 mesh sieve to replace oil in the 3 in 1 H Beam Fabrication Machine；

4) For replacing oil in the 3 in 1 H Beam Fabrication Machine, please first drain old oil completely, and clean oil tank thoroughly. Then add in new oil；

5) Before dismantle the oil pipeline of the integral function H Beam Welding Machine, please seal all the exposed oil ports, cautioning against foreign particles coming into oil way.  

3. Electric system of the 3 in 1 H Beam Fabrication Machine:

Electric system is the “Commanding center” of the integral function I Beam Welding Machine. Please add below actions into service plan of the machine:

Operating panel of electric system of Wuxi JACK PHJ and ZHJ series Integral Function H Beam Welding Machine: (Fig.3)

1) Regularly check insulation and connection condition of cables of the entire integral function H Beam Welding Machine. In case of damage or loose joint, it must be insulated and tightened to avoid short circuit or electric shock;  

2) Regularly check components of control circuit of the 3 in 1 H Beam Fabrication Machine. In case of damage, it should be replaced in time;    

3) Regularly check electrical parts for abnormal noise/ odor/ heat, etc. in the integral function I Beam Welding Machine. If any normality is found, power supply shall be cut off immediately, and fault shall be found out and eliminated in time according to troubleshooting method, so as to avoid fault expansion.

4.  Summary on Proper Service of the H Beam Assembly Weld Straighten Integral Machine:

As a summary, proper service has the same importance as quality of the 3 in 1 H Beam Fabrication Machine itself. So, below are the suggestions from Wuxi JACK as producer of this H Beam Assembly Weld Straighten Integral Machine:

Fabricating on welding H Beam with Wuxi JACK PHJ and ZHJ series 3 in 1 I Beam Assembly Weld Straighten Integral Machine: (Fig.4)

1) Set up daily TPM (Total Productive Maintenance) for the machine and strictly enforcement is the first step toward satisfactory maintenance of the integral function H Beam Welding Machine;

2) Operator and maintenance staff of H Beam Assembly Weld Straighten Integral Machine should be well trained professional personnel;

3) Operation and maintenance of the 3 in 1 H Beam Fabrication Machine should be in accordance with its manual;

4) Besides the integral function I Beam Welding Machine, as a company with strong technique capability, Wuxi JACK also produces series of other high standard welding and cutting equipment for customer demand. For example, Angle Steel Straightening Machine, and Edge Milling Machine, etc. For more detail, please check the corresponding section.