How to Find Excellent Operator of CNC Plate Cutting Machine

Background of This Blog on Flame and Plasma CNC Plate Cutting Machine:

1)       Importance: As a kind of the most extensively used 1^st operation equipment for processing sheet metal, CNC Flame Plasma Cutting Machine is necessary unit, being installed at nearly every initiating working station inside any working site;

2)       Significance: Correspondingly, there exists huge demand on operator of various types of CNC Cutting Machine, in market of labor services. This covers both quality and quantity;

3)       Topics Covered: In this short blog, we will have a brief discussion on qualification indexes of Flame Plasma CNC Plate Cutting Machine, covering topics of:

•  Influence of Operator Ability on Affecting Performance of Flame and Plasma CNC Cutting Machine;

•  General Requisite Skills on Operator of CNC Flame Plasma Cutting Machine;

•  Who is Excellent Operator of CNC Flame Cutting Machine?

•  How to Become Excellent Operator of CNC Plasma Cutting Machine?

•  Summary on Operator of Plasma and Flame CNC Plate Cutting Machine

A.      Influence of Operator Ability on Affecting Performance of Flame and Plasma CNC Cutting Machine:

1.       A qualified operator can guarantee high standard delivery of Flame and Plasma CNC Plate Cutting Machine, in consistent style, covering below 4 aspects of:

1)       Precision and accuracy of finished workpiece of cut sheet metal parts;

2)       High level productivity of the Plasma and Flame CNC Cutting Machine;

3)       Low or even zero failure rate, and hence the minimum variable running cost of the CNC Plate Cutting Machine;

4)       Safe operation and maintaining minimum level of human injury;

2.       Operators of Wuxi JACK CNC Flame Plasma Cutting Machine exported to Bangladesh: (Fig.1)

B.       General Requisite Skills on Operator of CNC Flame Plasma Cutting Machine:

So, with which lists of qualities and talents, can an operator growing qualified on high standard operating on, any one set of Flame and Plasma CNC Cutting Machine?

1.      Knowledge on Managing CNC Controller of CNC Plate Cutting Machine:

1)       Interface and its soft function keys, as well as touch screen of the CNC Plate Cutting Machine: (Fig.2)

2)       Had better commending on simple and basic G code programming capability;

3)       Programming and nesting software equipped or embedded in Plasma and Flame CNC Cutting Machine: (Fig.3)

4)       Operating Wuxi JACK CNC Flame Plasma Cutting Machine, with checking on its CNC controller: (Fig.4)

2.       Basic mechanical knowledge and simple troubleshooting ability on Flame and Plasma CNC Plate Cutting Machine;

3.       Thermal gas cutting technique and judging knowledge, on eligibility of finished working parts, cut from CNC Plate Cutting Machine.

C.       Who is Excellent Operator of CNC Flame Cutting Machine:

1.      Special Trait Required to Work on CNC Flame Cutting Machine:

1)       Based on general qualification to become eligible operator of CNC Cutting Machine, specifically, to operate CNC Flame Cutting Machine, working staff should grasp high level skill on controlling Oxy-fuel cutting process;

2)       Adjusting cutting gas conduit, and trim on cut part in CNC Flame Cutting Machine: (Fig.5)

2.       Oxygen Fuel Cutting Technology Applied in CNC Flame Cutting Machine:

1)       Precondition: When cutting with a set of CNC Flame Cutting Machine, neutral flame or slight oxidizing fire is utilized. During reducing process, intensity of flame needs to be made sure modest, and pre-heating flame needs to be selected according to density of work surface, type of cutting nozzle, and also high quality demand;

2)       Rule of Thumb: When implement on thermal gas cutting thick steel plates with CNC Flame Cutting Machine, due to slow moving gas cutting rate of gantry CNC Plate Cutting Machine, in order to protect against top edge of kerf from melting, flame energy rate should be lowered appropriately;

3)       The Oxygen fuel cutting process in Wuxi JACK 4m span CNC Flame Cutting Machine: (Fig.6)

3.       Phenomenon during Working of CNC Flame Cutting Machine:

1)       If flame cutting rate is quick, constant grains will certainly be created on upper edge of shaped kerf, even merged rounded corners; Meanwhile, raise adhesion of slag on back of slit, which impacts high quality of gas cutting in the CNC Plate Cutting Machine;

2)       For instance, when carry out gas cutting on small thickness carbon steel plate, due to quick gas reducing speed, variable cost can be raised as necessary in the CNC Cutting Machine; Reducing nozzle needs to be farther away from workpiece, and maintain particular disposition rate in the CNC Flame Plasma Cutting Machine;

3)       Economic Factor: If flame cutting cost is low currently, workpiece cannot obtain sufficient warm, it will certainly reduce thermal gas reducing rate, and interrupt Oxy-fuel gas cutting process;

4)       Operator observe on finished working part cut from Wuxi JACK triple torch CNC Flame Cutting Machine: (Fig.7)

4.       Some Suggestions on Managing Procedure during Working of CNC Flame Cutting Machine:

1)       Empirical Data: Power of pre-heating should be increased along with increase of sheet metal plate thickness: The thicker the plate, the higher the power of pre-heating flame in the CNC Flame Cutting Machine;

2)       When reducing thickness of carbon steel plates, a light carbonized flame needs to be made use of, to stop upper edge of cut from thawing down; And making external flame longer, during operation of CNC Flame Cutting Machine;

3)       When using diffusion cutting nozzles and oxygen drape cutting nozzles, to cut steel plates with a density of less than 200mm in the CNC Plate Cutting Machine, select a heavier flame power, to accelerate recovery of leading edge, incision to ignition point, thus acquiring a higher cutting speed in the CNC Flame Cutting Machine;

4)       Initiate on Oxygen fuel cutting in Wuxi JACK CG4000 CNC Flame Cutting Machine: (Fig.8)

5)       When reducing carbon steel with greater alloy inclusion, due to higher ignition point, power of pre-heating is higher, in the Flame and Plasma CNC Plate Cutting Machine;

6)       When cutting groove with a single cutting nozzle, slag is blown to beyond the cut. In order to supplement power, boost power of CNC Flame Cutting Machine.

D.       How to Become Excellent Operator of CNC Plasma Cutting Machine:

1.       Special Capability on Operating CNC Plasma Cutting Machine:

1)       Run a set of CNC Plasma Cutting Machine is a bit “complicated” than working on CNC Flame Cutting Machine, because plasma power supply is a relative sophisticated working unit;

2)       American Hypertherm plasma power supply equipped in CNC Plasma Cutting Machine: (Fig.9)

2.      Technical Features of CNC Plasma Cutting Machine:

1)       Double Drive: Gantry structure makes model not just a lot more atmospheric in appearance, but also a lot more secure in operation, high performance, and long service life;

2)       Small model of plasma power supply can be placed onto mechanical beam of the CNC Plasma Cutting Machine;

3)       Workpiece Materials: Sheet metal of all classical materials, such as carbon steel/ manganese steel / stainless steel/ Bronze, etc.;

4)       Common Seen Specifications: Transverse span of Plasma and Flame CNC Plate Cutting Machine cover 3m/ 4m/ 5m/ 6m/ 8m and other specifications, all adopt double drive;

5)       Groups of mechanical gantry frames of Wuxi JACK Plasma and Flame CNC Plate Cutting Machine: (Fig.10)

6)       Multiple Function Choices: CNC Plasma Cutting Machine can be outfitted with multiple units according to customer needs, to be equipped in the CNC Flame Plasma Cutting Machine;

7)       Suggested Function Element: Arc voltage height controller, or plasma automatic elevation adjustment system is a recommended function unit, to guarantee high level performance of the CNC Plasma Cutting Machine;

8)       Fundamental Arrangement: Single set or plasma cutting torch, with automatic ignition, with automatic torch height controller, and plasma power supply;

3.General view on function configurations on Wuxi JACK 3m span Flame and Plasma CNC Plate Cutting Machine: (Fig.11)

CNC controller, plasma cutting power supply, plasma cutting torch, and arc voltage torch height controller.

E.       Summary on Operator of Plasma and Flame CNC Plate Cutting Machine:

1.       Conclusion: As can be draw conclusion from the above discussion, operating on any set of CNC Plate Cutting Machine is not a mere physical labor;

2.       But also more important, “soft” skills matter more on delivering high standard running of Flame Plasma CNC Plate Cutting Machine;

3.       User Friendly Operation: Wuxi JACK takes fully consideration, and appreciate on labor saving, convenient, and highly efficient operation of all our products, including CG series CNC Flame Plasma Cutting Machine, and our unique product of CNC Cutting and Drilling Machine.