Background and Subject of this Blog on Large Size Heavy duty Edge Milling Machine:
1) Business Case: In second half of Oct. 2022, a set of FXBJ-18 Heavy duty Sheet Metal Edge Milling Machine delivered from Wuxi JACK was accepted smoothly by a customer in China;
2) Product Characteristics: It is a tailor made, special design and produced product of Large Size Plate Edge Beveling Machine, based on personalized requirement of customer;
3) Client: The customer is a famous and large Chinese Bridge Steel Structure Company located at South Central of China;
4) This short blog will have a brief introduction on this set of FXBJ-18 Heavy duty Plate Edge Milling Machine:
Usage of the FXBJ-18 Heavy duty Large Size Edge Milling Machine;
Specialty of the FXBJ-18 Heavy duty Large Size Edge Milling Machine;
Technical View on the FXBJ-18 Heavy duty Plate Edge Beveling Machine;
Wuxi JACK Strength on Developing Conventional and Special Large Size Heavy duty Edge Milling Machine
A. Usage of the FXBJ-18 Heavy duty Large Size Edge Milling Machine:
1. Function: As part of product family XBJ series Edge Milling Machine, this set of FXBJ-18 Heavy duty Sheet Metal Edge Milling Machine is also for the goal of making grooves on up and lower both edges of metal plate:
2. Glimpse on Running of the Heavy duty Plate Edge Milling Machine at customer facility: (Fig.1)
3. The Max. Size and Weight of Carbon Steel Plate that can be Processed in this FXBJ-18 Large Edge Milling Machine:
1) 18,000mm length;
2) 3,000mm width;
3) 200mm thickness;
4) 85 Ton weight of single piece.
B. Specialty of the FXBJ-18 Heavy duty Large Size Edge Milling Machine:
As a set of special developed Heavy duty Sheet Metal Edge Milling Machine, it does have several specialties and unique points, which are embodies as below points:
1. Super Large Workpiece Available for Being Beveled in the Heavy duty Edge Milling Machine:
1) Thickess of Steel Plate Being Processed in the Heavy duty Edge Milling Machine:
a) Compared with conventional Plate Edge Beveling Machine, which has its max. edge milling thickness in the scope of 50mm~ 80mm;
b) This set of the FXBJ-18 large sheet metal plate End Edge Milling Machine can have beveling on 200mm thickness steel plate;
2) Special Edge Milling Angle in the Heavy duty Plate Edge Beveling Machine:
a) Conventional Edge Milling Machine has its beveling angle in the range of 0°~45° for upper beveling, and -45°~0° for lower beveling;
b) Comparatively, this set of special made FXBJ-18 Edge Milling Machine has much more wider milling angle: Milling heads at one side of worktable is in the range of 0°~83°, and the other side -25°~50°;
c) Milling Head in the Special Made Heavy duty Edge Milling Machine: (Fig.2)
2. Both Sides of the Workpiece can be Beveled Simultaneously in this Heavy duty Sheet Metal Edge Milling Machine:
1) Workpieces Double Sides Edge Beveling Simultaneously in FXBJ-18 Large Edge Milling Machine: (Fig.3)
Shown in the below photo, this set of special design Heavy duty Plate Edge Milling Machine has both sides of its long stroke worktable installed with milling heads:
2) This is different from conventional Edge Milling Machine, which has its function units working heads installed at single side of worktable;
3) Strong Capability: Such design of the Heavy duty Plate Edge Beveling Machine can have both sides of steel plate being edge milled at the same time, which raises efficiency at least 2 times, compared with traditional structure of Edge Milling Machine;
4) Both sides beveling on steel plates being clamping in the Heavy duty Large Size Edge Milling Machine: (Fig.4)
C. Technical View on the FXBJ-18 Heavy duty Plate Edge Beveling Machine:
1. Structure Uniqueness of the Heavy duty Sheet Metal Edge Milling Machine:
1) Movable Mechanical Pressing Beam in the FXBJ-18 Large Size Plate Edge Beveling Machine:
a) Arising from the above mentioned special functions, the most obvious difference in structure of this Large Size Heavy duty Edge Milling Machine is its pressing mechanical beam, which, instead of fixed onto worktable in conventional model Edge Milling Machine, can have its position changed along transverse direction under motor drive:
b) Downward Pressing Mechanical Beam in the FXBJ-18 Special Made Heavy duty Plate Edge Milling Machine: (Fig.5)
c) In this way, during steel plate handling onto and away from worktable of the large Edge Milling Machine, the pressing gantry beam will be moved away, protecting both itself and workpiece;
2) Guiderails and Scrap Disposing Slot at Both Sides of Worktable in the Heavy duty Large Size Edge Milling Machine: (Fig.6)
2. Strictly Managed Machining and Manufacturing Process for the Heavy duty Plate Edge Milling Machine:
1) Perpendicularity of machining surface along the whole length of Edge Milling Machine working bed is kept within the tolerance of 90°±0.3°;
2) Process route in processing transmission rack, and precise linear guiderails: Made of high quality #45 steel, through the steps of Forging/ Normalizing/ Precise Machining/ Medium Frequency Quenching, and Precise Honing, in the manufacturing process technology of the large Plate Edge Beveling Machine;
3) Assembly and Control: These transmission racks and precise linear guiderails are accurately assembled onto mechanical bed of the Heavy duty Edge Milling Machine by means of bolts, with position controlled with locating pins;
4) The integral linearity of these transmission racks and precise linear guiderails are maintained within the range of 0.2mm/m, along the whole length of working table in the long stroke heavy duty Edge Milling Machine;
5) The long stroke machine bed, its precisely assembled gear and precise linear guiderails in the Heavy duty Large Size Edge Milling Machine: (Fig.7)
3. Hydraulic System of the Heavy duty Sheet Metal Edge Milling Machine:
1) Function: Hydraulic system is for the duty of driving clamping jacks of the workpiece steel plate, during edge milling operation in the Plate Edge Beveling Machine;
2) Technical Requirement: Considering the possible max. weight of steel plate in this Heavy duty Edge Milling Machine can be up to 85 Ton, the driving force for clamping the steel plate should be heavy and consistent;
3) This is guaranteed with hydraulic pump station of the Heavy duty Plate Edge Beveling Machine:
a) Performance: It has performance of oil pressure maintaining, which makes sure the consistent and sufficient pressure on holding steel plate, during the entire working period of Heavy duty Sheet Metal Edge Milling Machine;
b) Security Assurance: Meanwhile, oil temperature of the hydraulic system will not rise, and being kept at normal level, thus in turn brings along safe operation of the Heavy duty Edge Milling Machine;
4) Independent arranged Hydraulic pump station in the FXBJ-18 Heavy duty Sheet Metal Edge Milling Machine: (Fig.8)
D. Wuxi JACK Strength on Developing Conventional and Special Large Size Heavy duty Edge Milling Machine:
1. Position: XBJ series Edge Milling Machine is superior product of Wuxi JACK;
2. Leading Edge: Over the past decade, we have set up our insuperable competitive edge, in developing various conventional and special made Plate Edge Beveling Machine;
3. Superiorities: Both the quality level, reasonable price, perfect service, and selling volume of Wuxi JACK Sheet Metal Edge Milling Machine, all take lead in the industry and market;
4. Related Product Page: For more information, please visit product page of Edge Milling Machine.
