Subject of this Blog on Automatic 3 in 1 H Beam Welding Machine:
1) Background: As an equipment for steel structure use, the PHJ and ZHJ series 3 in 1 H Beam Assembly Welding Straightening Machine (Or, 3 in 1 I Beam Fabrication Machine, integral function Automatic 3 in 1 H Beam Welding Machine) is sturdy for its use;
2) Which means, this 3 in 1 machine can withstand harsh environment, and maintaining output on stable and high standard work performance, without much strict request on surroundings;
3) On the other hand, to fully guaranteeing on stable and high standard performance of this 3 in 1 Vertical H Beam Welder equipment, it does have certain requirement on climatic/ hardware for its normal use;
4) This blog will have Brief Introduce on 3 in 1 H Beam Assembly Welding Straightening Machine:
What should be prepared before official put into use of the H Beam 3 in 1 machine:
Environmental Working Conditions of the machine;
Power Conditions of the machine;
Hoisting Capacity of the Workshop for the machine;
Foundation and Installation of the machine;
Mechanical Oil and Hydraulic Oil of the machine;
Welding Materials used in the machine
1. Environmental Working Conditions of 3 in 1 H Beam Assembly Welding Straightening Machine:
1) The maximum temperature varies on seasons, but suggestion is not up to 40℃. If the workshop installed with this 3 in 1 H Beam machine is located at tropical zone, there should be air conditioning equipment installed in the workshop;
2) SAW Welding Flux Heating: If the machine works in the city with high humidity, (With annual average humidity of over 90%), the corresponding SAW welding flux heating machine should be prepared, to maintain sufficient dryness of welding flux, which in turn guarantee on persistent top grade welding quality of the machine;
SAW welding flux heating equipment equipped with Wuxi JACK 3 in 1 I H Beam Assembly Welding Straightening Machine, exported to a Columnbia city: (Fig.1)
3) The allowable minimum temperature for normal working of the machine is -15℃. If the workshop installed with this machine is located at cold zone area, there should be heating equipment installed in the workshop;
4) Besides, everyday before working, the machine should be preheated for a time period (Around half hour) after power on, before official working;
5) Workshop Humidity: To prevent the 3 in 1 Vertical H Beam Welder machine from rusting, and too high humidity brings along negative impact on performance of the 3 in 1 H Beam Fabrication Machine, there is requirement on humidity: The average humidity of the wettest month should not exceed 80%, with the precondition of average temperature of that month not exceeding 25℃. If this 3 in 1 Vertical H Beam Welder machine is used at a high humidity area, the workshop should have humidity regulating equipment.
2. Power Conditions of the Automatic 3 in 1 H Beam Welding Machine:
1) Voltage of electric power should be three phase AC380V±5% (Or that of the country and local region with this 3 in 1 H Beam machine installed), with three phase five wiring system; The frequency of electricity is 50Hz ± 2%;
2) Power supply of workshop: There needs to be installed with one set of power cabinet, for supply electricity to the machine. Inside this power cabinet, there should be three pieces of air breaker: Two pieces of 125A air breakers for controlling the two sets of SAW (Submerged arc welding) power supply equipped with the machine; The third 63A air breaker is for controlling main body of the 3 in 1 Vertical H Beam Welder;
3) Cables used: The two sets of SAW power supplies are powered with (3×25 +1×16) mm2 cables; While main body of the machine is powered with (3×6 +2×4) mm2 cables;
Electric control cabinet of Automatic 3 in 1 H Beam Welding Machine: (Fig.2)
3. Hoisting Capacity of the Workshop for the 3 in 1 Vertical H Beam Welder Machine:
1) For the purpose of hoisting flange and web onto input conveyor of the machine, and hoist WIP (Work in process) T Beam and finished workpiece of H Beam/ I Beam off the output conveyor, the minimum hoisting capacity should be 5 Ton, had better 8~ 10 Ton;
2) For the workshop of this machine hoisting capacity less than 5 Ton, steam crane needs to be used for assistance;
Hoisting WIP (Work in process) with traveling crane onto Wuxi JACK 3 in 1 I Beam Fabrication Machine: (Fig.3)
4. Foundation and Installation of the Automatic 3 in 1 H Beam Welding Machine:
1) Foundation of the machine should be made for ready before its installation, based on its foundation drawing from Wuxi JACK;
2) Have spare parts and components ready based on its list from Wuxi JACK (In it gives detailed information on specie/ specification/ quantity, mainly involves anchor bolt, expansion bolt, flat washer, spring washer, nut);
3) Or, use the chemical anchor bolts to install the machine;
Foundation and installing Wuxi JACK 3 in 1 I H Beam Assembly Welding Straightening Machine at customer site: (Fig.4)
5. Mechanical Oil and Hydraulic Oil of the 3 in 1 I Beam Fabrication Machine:
1) Hydraulic pump station uses 23# abrasion proof hydraulic oil with the volume of 300 L;
2) Motor reducers use 20#/ 30# mechanical oil, with the volume of 50 L;
Hydraulic pump station of Wuxi JACK 3 in 1 H Beam Fabrication Machine: (Fig.5)
6. Welding Materials used in the Automatic 3 in 1 H Beam Welding Machine:
1) For successfully implementing on SAW (Submerged arc welding) in this 3 in 1 Vertical H Beam Welder, customers need to prepare four reels of welding wire spool with the specification of 3.0mm diameter; Each of the wire spool has 25kg weight (Or bigger spool of 200kg);
2) 100kg welding flux, recommendation is sinter flux of SJ101, which can make reliable welding quality of the machine for H Beam SAW welding;
Welding wire feeding and SAW welding flux recycling in Wuxi JACK 3 in 1 I H Beam Assembly Welding Straightening Machine: (Fig.6)
Summary on the 3 in 1 H Beam Assembly Welding Straightening Machine:
1) The above mentioned conditions are prerequisite for normal production of the machine. If due to some special reasons, this 3 in 1 Vertical H Beam Welder equipment can not be put into use temporarily;
2) Instead, it should be in the state of safekeeping: Stored in a warehouse of rain proof, ventilation, and without corruptive gas;
3) Other Related Equipment: Besides this powerful and advanced technique 3 in 1 H Beam machine, as a leading producer in Machine Tools Industry, Wuxi JACK also manufactures series of high standard welding and cutting equipment. For example, H Beam End Face Milling Machine, Welding Rotators. For more detail, please check the corresponding product sections.
