XBJ Models | SXBJ Models | GFXBJ Model | |||
Milling Head Quantity | 1 | Milling Head Quantity | 2 | Milling Head Quantity | 4 ~ 5 |
Milling Head Power | 7.5 kW | Milling Head Power | 7.5 kW | Milling Head Power | 7.5/ 9.3/ 11 kW |
Edge Milling Stroke | 3 ~ 18 m (XBJ-3 ~ XBJ-18) | Edge Milling Stroke | 3 ~ 18 m (SXBJ-3 ~ SXBJ-18) | Edge Milling Stroke | 21m ~ 23m (GFXBJ21 ~ GFXBJ-23) |
Milling Angle | 0° ~ 45° | Milling Angle | 0° ~ 45°/ 60° and -45° ~ 0° Special Angle available | Milling Angle | 0° ~ 45°/ 60° and -45° ~ 0° Special Angle available |
Edge Milling Speed | 150 ~ 1000 mm/ min. A.C. inverter control | ||||
Applicable Plate Thickness | 6 ~ 50 mm Special thickness available | Applicable Plate Thickness | 6 ~ 100 mm Special thickness available | Applicable Plate Thickness | 6 ~ 100 mm Special thickness available |
45° top edge milling in Wuxi JACK Edge Milling Machine
The Lefthand Scrolling Photos: The finished beveling quality on steel plate, delivered by Wuxi JACK Plate Edge Miller Machine
When customer purchase on sheet metal plate Edge Milling Machine, points of attention for paying attention to can be listed as:
1) Implication: This determines the max. effective horizontal moving stroke of milling head in Plate Edge Miller;
2) For example, the XBJ-9 model means that, the max. horizontal edge milling stroke of Plate Milling Machine is 9000mm. It can be either single piece of sheet plate, or several pieces of steel plates array in a row;
1) Single Head Edge Milling Machine: For finished welding grooves on workpiece, do you only need straight and top edge bevels, or on top, straight and bottom edges of sheet metal plates? As shown in the lefthand photos for distinguish. If all of or most majority of welding grooves are on straight and top edges of steel plate, XBJ series single head Plate Milling Machine is proper for customer choice;
2) Double Heads Plate Edge Miller: If customer request on all positions of welding groove: Straight edge, top and bottom edges bevels on plates are necessary, then SXBJ series double heads sheet metal Plate Edge Miller is better for customer selection;
3) Long Stroke Plate Milling Machine: On the other hand, suppose customer required edge milling stroke to be longer than 9,000mm, such as 15,000mm, then even if customer only need straight and top edges bevels on steel plate, we still suggest customers to select double heads Edge Milling Machine. This is considered out of productivity and easy operation;
The above two check points set up the basic skeleton on a set of Edge Milling Machine for customer. Based on this, customers can give more specific personalized requirement, such as:
1) The expected milling angle scope of facer blade. The default configuration is 0°~ 45° for straight and top edges beveling, and ~45°~ 0° for bottom edge beveling; In special cases, we can produce high quality tailor made range of ~45°~ +45°, or 0°~80° Plate Milling Machine for customers;
2) The hydraulic drive oil cylinder acting workpiece handling unit. This is an especially useful working cell for large models Edge Milling Machine, when steel plates to be chamfered has large size, large thickness, and heavy weight: Up to dozens of tons;
3) The HMI (Human Machine Interface) for real time and precise control on edge milling angle in the Plate Edge Miller Machine.
1) The lefthand 1st and 2nd photos show installation orientation of milling head in single head Plate Edge Miller, which is designed for machining on bevel in upper and straight edges of sheet metal plates;
2) The lefthand 3rd photo show a piece of steel plate, which has been milled on its straight and top edges with single head Edge Milling Machine. The steel plate has finished upper edge and straight side bevels;
3) Typical models: XBJ-3, XBJ-4, XBJ-6, XBJ-9, and special made XBJ-16.
Model of Single Head Edge Milling Machine | XBJ-(3~ 9), or any designated stroke within the range |
Type of Cut Bevel | Straight side and Up edge |
Max. Valid Edge Milling Length of Plate Milling Machine | 3,000mm ~ 9,000 mm; Any half meter is available. For example, XBJ-065 for 6500mm |
Power, rpm and Quantity of Milling Head | 7.5 kW, 1440rpm, 1 set |
Hydraulic Motor Power | 5.5 kW |
Spindle rpm of Edge Milling Head | 75 ~ 420 r/min., 6 grades, changed by turning speed lever |
Applicable Plate Thickness | 6 ~ 50mm. Special thickness is available |
Spindle Stroke | 100 mm |
Milling Angle Range | Standard range is 0° ~ + 45°; Special range is available |
Edge Milling Speed | 150 ~ 1000 mm/min. |
Idle High Speed of Milling Head | Constant 4000 mm/min. |
Quantity of Hydraulic Jacks | 6~15 pieces (Depending on Max. edge milling stroke) |
Worktable Length | (6~ 12) m (Depending on Max. edge milling stroke) |
Applicable Diameter of Facer Blade | D=Ø125 ~ Ø320mm (Ø200mm for delivery) |
1) Technical Features: As its name suggest, in one set of double heads Plate Edge Miller, there are 2 pieces of milling head and its motor drive carriages installed. The installation orientations of two milling heads are different: One milling head is installed same as that of the single head Plate Milling Machine; The second milling head is installed shown in the righthand 2nd photo, for machining on lower edge bevels of sheet metal;
2) The typical finished bevels from double heads Plate Milling Machine are shown in righthand 3rd photo. There are straight edge / upper edge/ and lower edge bevel machined on the steel plate;
3) Typical Models: SXBJ-3, SXBJ-4, SXBJ-5, SXBJ-6, SXBJ-9, SXBJ-12, SXBJ-15, SXBJ-16, and SXBJ-18.
Model of Doubles Heads Edge Milling Machine | SXBJ-(3~ 18), or any designated stroke within the range |
Type of Chamfer Made | Upper, Lower and or Straight |
Max. Valid Edge Milling Length of Plate Edge Miller | 3,000mm ~ 18,000 mm; Any half meter is available. For example, 6500mm |
Power, rpm and Quantity of Milling Head | 7.5 kW, 1440rpm, 2 sets |
Hydraulic Motor Power | 5.5 kW |
Spindle rpm of Edge Milling Head | 75 ~ 420 r/min., 6 grades, changed by turning speed lever |
Applicable Plate Thickness | 6 ~ 100mm. Special thickness is available. |
Spindle Stroke | 100 mm |
Milling Angle for Top and Bottom Head | Standard range is One Head 0° ~ + 45° and One Head -45° ~ 0°; Special range is available |
Edge Milling Speed | 150 ~ 1000 mm/min. |
High Speed of Idle | 4000 mm/min. |
Quantity of Hydraulic Jacks | 8~30 pieces (Depending on edge milling stroke) |
Worktable Length | (9~ 24) m (Depending on edge milling stroke) |
Applicable Diameter of Facer Plate | D=Ø125 ~ Ø320mm (Ø200mm for delivery) |
1) Function: As shown in lefthand photos, this machine is for processing straight edge, upper edge and lower edge bevels on super large steel plates (Up to 23m length and 100mm thickness) in high efficiency;
2) Configuration: As shown in the lefthand 2nd photo, in 1 set of typical four ~ five heads Edge Milling Machine, there are:
a) 2 sets of 11kW milling head installed at both sides of work table. Totally 4 sets of the milling carriage in one large Edge Milling Machine;
b) Optional: The 5th set of 7.5kW milling head installed at lateral side of work table, for performing edge milling on lateral side of steel plates;
3) Typical Models: GFXBJ-20, GFXBJ-21, and GFXBJ-23.
Model of Four to Five Heads Large Edge Milling Machine | FXBJ-21/ 22/ 23 |
Max. Valid Edge Milling Length | 21,000mm ~ 23,000 mm |
Max. Valid Edge Milling Width | 3,000mm ~ 4,000 mm |
Moving Stroke of Longitudinal Pressing Beam | 1~ 1.2 m |
Power and rpm of Lengthways Milling Head | 11 kW, 715 rpm, MU-9S |
Specification of Lateral Milling Head (Optional) | 7.5 kW, fixed 0°, TX-40, 6 grades by handwheel |
Hydraulic Motor Power | 7.5 kW |
Milling Head Quantity | 4 sets + 1 set |
Spindle rpm of Edge Milling Head | 65 ~ 715 r/min., 9 grades by handwheel |
Applicable Plate Thickness | 6 ~ 80mm/ 100mm |
Milling Angle for Top and Bottom Head | 0° ~ 85°; -45° ~ 0° |
Edge Milling Speed | 300 ~ 3000 mm/min. |
Lateral Facing Speed (Optional) | 130 ~ 800 mm/min. Stepless |
Quantity of Hydraulic Jacks | 33 ~ 39 pieces |
Plate Milling Machine Overall Dimension | 30m Length x 9m Width x 4.2m Height |
1) Sharp Tool for Welding Prepare: As universal general purpose Welding Groove Processing Equipment for machining bevels on edges of sheet metal plate, especially carbon steel plate, sheet metal Plate Edge Miller is widely used across industries, where there exist process technology step of steel plates fabrication;
2) Across Field Industries: From Machinery Industry, to Civil Engineering projects such as Bridge Construction, Electricity Power Plant, Military use, Oil Field, Petro Chemical, Vehicle Industry, Port Machinery, Pressure Vessel, Shipbuilding, etc. At all the working facilities of these industries, you can find busy operation of wide variations Plate Milling Machine;
Wuxi JACK produces two other types of machinery, which have the similar function of machining welding grooves on edges of sheet metal plate:
1) GD models Hobbing Cutter, this is for cutting welding groove on small size sheet metal plate;
2) Flame Triple Plate Cutting Machine, which cuts out welding groove in the working mode of Oxygen fuel flame cutting, different from high revolution milling cutter in Edge Milling Machine;
3) Plate Moving type Large Edge Milling Machine: This machine has 55kW milling head, which realizes very high cutting speed and beveling efficiency. The other difference with conventional Plate Edge Miller is its working way: During edge milling, the steel plate moves through the milling area of the Plate Milling Machine in working velocity, and got its both sides milled at the same time;
1) Production Lines: Same as CNC Strip Plate Cutting Machine, as a kind of widely used 1st Operation Equipment, Plate Milling Machine is usually deployed at beginning work station of production line, right before welding station. For example, H Beam Production Line, BOX Beam Production Line, T Beam Production Line, Shipbuilding Production Line, and or Special Welding Machine;
2) Special Design: When deployed in these steel structure production lines, considering the specialty of required process step, Wuxi JACK develops a kind of tandem Plate Milling Machine, which is specifically applicable for fulfilling high efficiency both sides of steel plate beveling with its one pass through;
3) Plate Joining: Plate Edge Miller Machine is often applied as pre-machining equipment ahead of welding machines. For example, Plate Butt Joint Welding Machine for fabricating on larger size of steel plate, or Welding Manipulator and Welding Rotator, for implement on circumferential welding on barrels.