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FAQ FRO ANGLE STRAIGHTENING MACHINE

  • Q What is Technical Challenge on Designing and Producing Small and Large BOX I H Beam End Face Milling Machine, and Wuxi JACK Performance?

    A
    1. Maintaining the sufficient mechanical rigidity and strength of vertical upright column, to guarantee stable high quality performance of end face milling operation;
    2. Safe operation during workpiece loading and unloading/ Operator climbing in and out/ Check on end face milling process;
    3. Wuxi JACK is top grade supplier in Industry and Market, on delivering various models and designs of small and Large BOX I H Beam End Face Milling Machine to customers worldwide. We have series of measures/ technical know-how/ experience/ production system, to manage order to delivery process, and promise to provide 1st class machines to customers. We have 100% successful numerous business cases on small and Large BOX I H Beam End Face Milling Machine over the past decade.

  • Q What is Current Status on Delivering Small and Large BOX I H Beam End Face Milling Machine?

    A
    1. Currently in the market, only 2 companies have real ability on producing special size BOX I H Beam End Face Milling Machine, especially heavy duty large models, and Wuxi JAKC is one of the two companies;
    2. We have successfully delivered dozens of sets DX4080/ DX6080/ DX0810/ DX1010 ... tailor made models for customers.

  • Q From customer perspective, when to select conventional H I Beam End Face Milling Machine, and when to select CNC Pipe I H Beam End Face Milling Machine?

    A
    1. When all of workpieces, or over most majority, have cross section shape of 90° angle contour: H/ I/ Cross/ T/ BOX Beam, customer can consider selecting conventional H I Beam End Face Milling Machine;
    2. If fairly percentage of workpieces have round or even “special” cross section shape, for example, pipes/ tanks/ special designed steel structure workpieces, then CNC Pipe I H Beam End Face Milling Machine is the best choice for customers.
     

  • Q What is Applicable Size Ranges of Working Parts in Wuxi JACK CNC Pipe I H Beam End Face Milling Machine?

    A When height of workpieces is within the scope of 1000mm up to 3500mm, this is suitable for CNC Pipe I H Beam End Face Milling Machine.

  • Q Besides high precision and high efficiency, are there any strong points with CNC Pipe I H Beam End Face Milling Machine?

    A Below are additional benefits of CNC Pipe I H Beam End Face Milling Machine for customers:
    1. Safe and convenient operation: Over 90% operation will be completed by managing CNC controller, and operator does not need to stand on operating platform of the machine;
    2. More comfortable maintenance: The potential failure points is reduced to minimum level. So, daily service grows more simple and easy;
    3. Training period on operator is greatly reduced: Being shifted from end face milling, to emphasis on CNC management.

  • Q What is Wuxi JACK Position in the Application Field of CNC Pipe I H Beam End Face Milling Machine?

    A
    1. Wuxi JACK is the first company in the industry to develop and put into market CNC control H I Beam End Face Milling Machine;
    2. Wuxi JACK is the best company in the industry to provide full line of CNC control H I Beam End Face Milling Machine for customers: Quality/ Performance/ Financial Benefits/ Service;
    3. Wuxi JACK has the largest market share in the industry to deliver CNC control H I Beam End Face Milling Machine.

  • Q When do Automatic H Beam Production Line being the most Proper Solution for Steel Structure Customers?

    A Under the conditions of:
    1. 1. Customers plan to produce heavy duty large welding T/ I/ H Beam. Namely, SAW welding toe on finished T/ I/ H Beam should exceed 12mm, and corresponding SAW (Submerged arc welding) operation should be performed more than one pass;
    2. 2. Customers plan to build up a modern workshop with fully automatic streamline.

  • Q What is Fitting Specifications of H Beam to be available from Automatic H Beam Steel Structure Production Line?

    A
    1. 1. H Beam Web Max. Height: 1500/ 1800/ 2000 mm;
    2. 2. H Beam Flange Max. Width: 800 mm;
    3. 3. H Beam Flange and Web Max. Thickness: 40/ 60/ 80 mm;

  • Q What are Advantages of Wuxi JACK Automatic H Beam Steel Structure Production Line?

    A
    1. 1. Highly automation of daily running;
    2. 2. Safe and reliable running;
    3. 3. Over 90% line balance rate;
    4. 4. Minimum level of WIP;
    5. 5. Shortest total throughput time;
    6. 6. Safe and convenient operation;
    7. 7. Low failure rate, and the best degree of OEE;

  • Q How Many Operators are Necessary as Working Team of Automatic H Beam Production Line?

    A
    1. 1. CNC Strip Plate Cutting Machine: 1 Operator;
    2. 2. H Beam Assembly Machine: 1 Operator;
    3. 3. LHC H Beam Gantry Welding Machine: 4 Operators;
    4. 4. HYJ H Beam Flange Straightening Machine: 1 Operator;
    5. 5. Back Up: 1 Operator;
    Totally: 7~8 Operators for one complex of H Beam Production Line

  • Q What are Basic and Indispensable Equipment and Machines Composing I H Beam Welding Line?

    A There are 5 necessitate machines, which can build up an automatic or semi-automatic I H Beam Welding Line:
    1. 1) CNC Strip Plate Cutting Machine --- For plate cutting;
    2. 2) Z15/ Z18/ Z20 I H Beam Assembly Machine --- For H Beam assembling and tach welding;
    3. 3) LHC/ LHA/ LHT I H Beam Gantry Welding Machine --- For H Beam SAW submerged arc welding;
    4. 4) HYJ/ YTJ I H Beam Straightening Machine --- For H Beam flange straightening
    5. 5) 60° / 90° / 180° Steel Structure Overturning Equipment --- For transferring and flipping H Beam among working stations of automatic I H Beam Welding Line


  • Q What is Difference of Machines in Automatic and Semi-Automatic I H Beam Welding Line?

    A This mainly differs on I H Beam Gantry Welding Machine and Logistics Unit:
    1. 1) In automatic I H Beam Welding Line, 4 sets of LHC trolley column I H Beam Gantry Welding Machine are installed and deployed;
    2. 2) In semi-automatic I H Beam Welding Line, 1 set of LHA or LHT I H Beam Gantry Welding Machine are applied;
    3. 3) In automatic I H Beam Welding Line, 60° / 90° / 180° Steel Structure Overturning Equipment are used as logistics unit;
    4. 4) In semi-automatic I H Beam Welding Line, traveling crane are used.

  • Q Which Parameters Should be Considered when Selecting Every Equipment in I H Beam Welding Line?

    A
    1. 1) For CNC Strip Plate Cutting Machine: Should consider the max size of carbon steel: Length, width, thickness;
    2. 2) For I H Beam Assembly Machine: Should consider the max. H Beam web height: 1500mm/ 1800mm/ 2000mm;
    3. 3) For I H Beam Gantry Welding Machine: Should consider preferred operator position, and max. H Beam web height;
    4. 4) For I H Beam Straightening Machine: Should consider the max. straightening capacity: Be it 40mm/ 50mm/ 60mm/ 80mm, in Q235 or Q345 carbon steel grade.

  • Q What is Working Mode of Equipment in I H Beam Welding Line?

    A
    1. 1) All the machines and equipment in I H Beam Welding Line work automatically: From plate cutting, to H Beam assembling, to H Beam welding, to H Beam straightening;
    2. 2) The definition on automatic and semi-automatic mainly refer to way of workpiece H Beam transfer: Be it with 60° / 90° / 180° steel structure overturning rack in Automatic I H Beam Welding Line, or with traveling crane in semi-automatic I H Beam Welding Line.

  • Q Why does Semi-Automatic I H Beam Production Line So Popular in Steel Structure Industry?

    A The reasons behind that can be listed as:
    1. 1) Saving total investment on machines and workshop;
    2. 2) Flexible planning on I/ H Beam production. The I H Beam Production Line can be adjusted easily based on market demand;
    3. 3) It is convenient to relocate and introduce new machines and equipment, when process technology on T/ I/ H Beam production need to be changed.

  • Q Which Options are available for I H Beam SAW Welding Machine in Semi-Automatic I H Beam Production Line?

    A There are 2 types of widely applied I H Beam SAW Welding Machine:
    1. 1) LHA series gantry moving I H Beam SAW Welding Machine. It has closed mechanical structure. So, based on max. web height of T/ I/ H Beam, there are 5 standard models to choose from: LHA4Z/ LHA5Z/ LHA55Z/ LHA4C/ LHA5C;
    2. 2) LHT model T frame open structure I H Beam SAW Welding Machine: One model can produce all sizes of T/ I/ H Beams.

  • Q Which Options are available for I H Beam Straightening Machine in Semi-Automatic I H Beam Production Line?

    A There are 2 types of widely applied I H Beam Straightening Machine:
    1. 1) HYJ Series mechanical motorized I H Beam Straightening Machine. Standard models: HYJ-40/ 800. Max. straightening capacity is 40mm for Q235 carbon steel, with 370 ~ 510 MPa tensile strength;
    2. 2) YTJ-40/ 50/ 60/ 80 heavy duty hydraulic drive I H Beam Straightening Machine. Standard models: YTJ-40/ 50/ 60/ 80. Max. straightening capacity is 80mm for Q345 carbon steel, with 510 ~ 600 MPa tensile strength.

  • Q Which Points Should be Considered when Put into Use Semi-Automatic I H Beam Production Line?

    A
    1. 1) Layout of the entire I H Beam Production Line, its utility availability;
    2. 2) Internal logistics unit, for turning and moving workpieces among stations. Mostly traveling cranes of different tonnages;
    3. 3) Proper TPM (Total preventive maintenance) plan, to guarantee reasonable daily service on machines and equipment in I H Beam Production Line;
    4. 4) Safety assurance and measures taken, to make sure security operation of the I H Beam Production Line.

  • Q What is the Same Point and Difference between I H Beam Submerged Arc Welding Machine and I H Beam Fabrication Machine?

    A Same Points:
    1. 1) Both the machines adopt with large current SAW (Submerged arc welding) mode;
    2. 2) Configuration of the corresponding SAW welding groups are the same: Welding torch/ Position management/ SAW wire feeding unit/ SAW welding flux recovery and recycling unit;
    Difference:
    1. 1) In I H Beam Submerged Arc Welding Machine, SAW welding is in the position of 45° fillet; More than single pass of welding can be performed;
    2. 2) In 3 in 1 I H Beam Fabrication Machine, SAW welding is carried out one time, in the position of flat welding;
    3. The diameter of SAW welding wire is slightly different.

  • Q Why are There LHC/ LHA/ LHT 3 Series of I H Beam Gantry Welding Machine Available?

    A This is for convenience of customer choice, catering on specific application scenario:
    1. 1) LHC trolley moving I H Beam Welding Machine is deployed in automatic I H Beam Production Line;
    2. 2) LHT and LHA I H Beam Gantry Welding Machine are usually installed in semi-automatic I H Beam Production Line;
    3. 3) Further on, depending on max. H Beam web height and number of operators available, there are 5 models of LHA H Beam Gantry Welding Machine: LHA4Z/ LHA5Z/ LHA55Z/ LHA4C / LHA5C.

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