FAQ FRO ANGLE STRAIGHTENING MACHINE

A Turning roll/ Positioner/ Manipulator is the most common type of welding equipment for pipe/tank/vessel/structure member. These 3 kinds of equipment can be used individually, or integrally as welding center. With years of development, these products have very mature technology and sees trend of homogenization.
On the other hand, there is no end to meet customer requirement and chase technology advancement. With years of explore, we are not only very good at manufacturing standard products of welding equipment, but also combining optional unit such as Robot control/ Welding seam tracer, etc. to have flexible application.
Meanwhile, we also design and produce series of special purpose welding equipment, the list includes these products but not limited to: Hobbing Cutter/ Rolling boring machine/ Roller Strap Cladding machine/ Internal Longitudinal Welding machine of large Pipe Tank Tube/ Longitudinal Seam Welding machine/ Pipe Tube Flange Welding machine/ Small Flange Welding Equipment/ Cylinder Body Circumferential Welding Equipment, etc.

A Majority of Integral Function H Beam Welding Machine is equipped with 1000A SAW (Submerged arc welding), which is applicable for producing 6mm ~ 40mm thickness flange and web; Meanwhile, when producing small thickness H Beam, namely 3mm to 6mm, the proper welding mode is 500A CO₂ GMAW. This is featured function of Wuxi JACK Integral Function H Beam Welding Machine.

A When working in SAW welding model, for flange and web thickness 20mm~ 30mm, the suggestive welding current is around 550~ 750A; When working with CO₂ GMAW on 5mm~ 6mm thickness, 350A welding current is often adjusted.
 

A

1. Assembly: Unique structure heavy duty pressing rollers, compared with unstable rolling rollers from other suppliers;
2. Welding: Precise 3D positioning control on welding position, compared with manual adjusting from other suppliers;
3. Straightening: 2 times straightening capacity: 40mm flange thickness, compared with 20mm only from other suppliers.

A

1. PHJ series, for producing conventional size T/ H Beam with cross section of both equal and unequal length;
2. ZHJ series, focusing on producing conventional size T/ H Beam with cross section of equal length;
3. Light duty: For producing small size, usually half thickness and height of conventional size T/ H Beam.

A

1. One set of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine combines function cells of 3 core H Beam production machines: Assembly, Welding, and Straightening;
2. This is realized by integrating 3 function units into central zone of the machine in sequence, and removes tack welding unit of H Beam Assembly Machine.

A By configured with:

1. High precision automatic adjusting X/Y/Z 3 directional management welding torch, to make sure welding tip aiming on welding seam accurately;
2. High standard SAW/ GMAW welding power supply purchased from 1^st first profession suppliers;
3. Proper welding mode, based on specification range of workpieces.

A This is Wuxi JACK unique advantage: Unlike manual adjustment by visual check adopted by other suppliers, in Wuxi JACK produced 3 in 1 H Beam Welding Machine, welding torch position can be controlled in high precision along 3 directions: Horizontal/ Vertical/ Angular. The movement of welding torch is guided with precise linear guiderail.

A Welding Velocity/ Welding Current / Welding Voltage are adjusted and displayed, by means of the control consoles of SAW / GMAW Welding Power Supply, which are equipped with Wuxi JACK H Beam Fabrication Machine. The control consoles are installed together, with operating panel of H Beam Assembly Weld Straighten Integral Machine.

A Besides the 2 sets of SAW/ GMAW Welding Power Supplies, welding system of Wuxi JACK 3 in 1 H Beam Welding Machine also include: Welding wire feeding unit/ Welding flux conveying and recycling unit.

A

1. This is mainstream product branch of DX series H Beam End Face Milling Machine, accounting for over three fourth (75%) of total selling volume;
2. Although not one of the three core equipment in H Beam Production Line (Assembly, Welding, Straightening), H Beam End Face Milling Machine is the most important supplementary equipment, taking up over 90% of H Beam Production Line configuration.

A

1. Milling head: Higher power of 7.5kW/ 9.3kW/ 11kW in Wuxi JACK products, compared with 5.5kW of other suppliers. This gives higher efficiency, and deeper cutting depth;
2. Heavy duty high precision linear guiderail: Assembled onto mechanical frame of the H Beam End Face Milling Machine, instead of welded onto machine body, and ordinary welding rails of other suppliers. This guarantees smooth/ consistent/ high precision movement of milling heads and milling performance;
3. Rich assortment of hydraulic drive workpiece clamping units: This is especially valuable for conventional models H Beam End Face Milling Machine;
4. Unique Capability of 45° slant surface end milling.

A

1. The Max. vertical milling stroke. For conventional models, the first No.2 series models are DX15xx and DX12xx, which have Max. 1500mm and 1200mm vertical milling stroke respectively;
2. Such specifications cover most majority of BOX / H Beam sizes in practical application;
3. Besides being used for end face milling in Steel Structure industry, Steel Structure H Beam End Face Milling Machine can also be applied as first stage machining equipment in other industries.

A

1. There are 2 core controlling elements in Steel Structure H Beam End Face Milling Machine, 2 pieces of A.C. inverters, for managing end face milling speed, along horizontal and vertical direction;
2. Operator should have capability on selecting and judging proper working speed, according to specifications of workpiece, and adjusting it accordingly, by means of turning speed knob on operating panel of the H Beam End Face Milling Machine.

A Wuxi JACK provides for customers 2 groups of our featured product in Pipe BOX H Beam End Face Milling Machine family:

1) Heavy duty large models, especially from DX4080 to DX6080;
2) CNC H Beam Pipe End Face Milling Machine, which entails advanced technique of both hardware and controlling software.

These 2 groups are very rare available in the industry, because it involves strong strength of supplier. Wuxi JACK has rich experience and strong capability on it.

A The leading edges of Wuxi JACK Pipe BOX H Beam End Face Milling Machine are full around:

1) Technical Advantages: Delicate design, excellent and sturdy workmanship, superior performance, user friendly operation
2) Business Advantages: Shortest lead time, the most reasonable quotation, and consummate after sale service;
3) Application Advantages: Full line of models to choose from: Light/ Medium/ Heavy duty/ CNC control Pipe BOX H Beam End Face Milling Machine/ Milling and Facing Center.

A

1. All kinds of welding steel structure members: H Beam/ BOX Beam/ Cross Beam/ Pipes/ Special shape parts...;
2. The sizes of these workpieces can be from several hundreds millimeters height; up to 6000mm height;
3. From several hundred kilogram weight, to a hundred ton weight;
4. All these workpieces can be machined in different models of Wuxi JACK Pipe BOX H Beam End Face Milling Machine.

A

1. After fabricated into shape, these steel structure workpieces: H Beam/ BOX Beam/ Cross Beam/ Pipes... Have certain degree of foreign debris/ rust on it, which should be cleared away;
2. Besides, end face of these working parts should be machined into eligible level of roughness and gloss, for carrying out next step of process technology, such as Assembling/ Painting;
3. All these goals should be completed with Pipe BOX H Beam End Face Milling Machine.

A

1. Small: The max. vertical Y axis end face milling stroke is from 800mm to 1000mm;
2. Large: The max. vertical Y axis end face milling stroke is from 2000mm to 6000mm

A Small and Large BOX I H Beam End Face Milling Machine expand application scope of the machine from traditional Steel Structure Industry, on traditional BOX Beam/ I Beam/ H Beam, to much more Manufacturing Industries, on nearly all types of working parts, and Pipes/ Tubes/ Plate Units.