Background of This Blog on Angle Ribbed Steel Plate Straightening Machine:
1) Business Significance: In July 2023, Wuxi JACK delivered 2 sets of Steel Structure Straightening Machine of different purpose to a Chinese customer in Guangzhou. These 2 sets of Sheet Metal Straightening Machine are important special made equipment for Shipbuilding purpose production line;
Delivering Wuxi JACK JF16 and J16 Angle Stiffener Steel Structure Straightening Machine: (Fig.1)
2) Technical Features: Sheet Metal Steel Structure Straightening Machine is niche product in industry and market. Which means, although with small demanding, these equipment entail delicate design and advanced workmanship, which represent overall strength of supplier company;
3) Topics Covered in This Blog on Angle Stiffener Steel Structure Straightening Machine:
A. Business and Technical Brief on 2 Sets of Angle Ribbed Steel Structure Straightening Machine:
1. Role of JF16 and J16 Sheet Metal Steel Plate Straightening Machine in Shipbuilding:
1) Function and Workpieces: The 2 sets of Steel Structure Straightening Machine level up sheet metal and Angle stiffener plate after fabrication welding. These workpieces usually have bulge up deformation due to heat input after welding:
2) Wuxi JACK JF16 Sheet Metal Steel Plate Straightening Machine works at customer place Shipbuilding Production Line: (Fig.2)
3) Wuxi JACK J16 Angle Stiffener Steel Plate Straightening Machine levels on a piece of 4 Angle Steel ribbed plate unit: (Fig.3)
2. Technical Characteristic Common Points of JF16 and J16 Angle Stiffener Steel Plate Straightening Machine:
1) Heavy and Reliable Straightening Force: Both the types of Steel Structure Straightening Machine need strong force on straightening large size and thickness workpieces, either it be sheet metal or Angle stiffener plate. So, reliable working hydraulic station is adopted as working energy;
2) Delicate Design Advanced Hardware and Software Techniques Adopted in Sheet Metal Steel Structure Straightening Machine:
a) To make sure during running, straightening rollers aim on deformed welding seam all the while, JF16 and J16 Sheet Metal Steel Structure Straightening Machine utilize encoder as its hardware closed loop control (Rendering negative feedback), and HMI (Human machine interface) as its software management:
b) The 3 units of encoders and digital displays on straightening units of Wuxi JACK J16 Angle Stiffener Steel Plate Straightening Machine: (Fig.4)
c) HMI Interface of Wuxi JACK J16 Angle Ribbed Steel Structure Straightening Machine control station: (Fig.5)
3. Durable Strong Reasonable Straightening Rollers Equipped in JF16 and J16 Angle Ribbed Steel Plate Straightening Machine:
1) Vital Importance: Straightening rollers are core function elements in any set of Steel Structure Straightening Machine: Not only these 2 sets of Angle Ribbed Steel Plate Straightening Machine, but also ASM series Angle Steel Straightening Machine, and or HYJ&YTJ&HJ series I H Beam Straightening Machine, etc.;
2) Material and Process Technology: In these 2 sets of Steel Structure Straightening Machine, straightening rollers are made of special hard alloy steel, forged into shape, machined into finished appearance, and tempered for stress relieve;
3) Using Life: These critical straightening rollers have same service life as the Steel Structure Straightening Machine itself;
4) Straightening roller of Wuxi JACK JF16 Steel Plate Sheet Metal Straightening Machine: (Fig.6)
4. Solid Structure Stationary Installed Mechanical Main Frame of JF16 and J16 Angle Ribbed Steel Structure Straightening Machine:
1) Main Body: Both the 2 sets of Steel Structure Straightening Machine have BOX frame mechanical body as its central working zone;
2) Structure: Each of the fixed BOX mechanical frame has 4 pieces of round upright columns installed at its 4 corners/ stationary foundation base/ overhead platform;
3) Mechanical BOX frame of Wuxi JACK J16 Angle Ribbed Steel Structure Straightening Machine: (Fig.7)
B. Brief Introduction on JF16 Steel Plate Sheet Metal Straightening Machine:
1. Function and Position of JF16 Sheet Metal Steel Structure Straightening Machine:
1) Development Way: This is a set of custom made Steel Plate Straightening Machine, for flattening upward bent joint steel plate, after SAW (Submerged arc welding) plate butt welding;
2) Station in Production Line: So, this set of Sheet Metal Straightening Machine is the equipment for dressing on finished workpieces from Sheet Metal Plate Butt Joint Welding Machine, positioned at the work station right following it;
3) And placed ahead of working stations for performing Angle Steels fabrication, and J16 Angle Stiffener Steel Plate Straightening Machine;
4) Wuxi JACK tailor made JF16 Sheet Metal Steel Plate Straightening Machine in test run before painting: (Fig.8)
5) Workpiece Size: The max. size of sheet metal to be processed in this JF16 Steel Plate Straightening Machine is: 3200mm width/ 16mm thickness and 30m length;
2. Structure of and Operation on JF16 Sheet Metal Steel Structure Straightening Machine:
1) Straightening Roller Quantity in Sheet Metal Steel Plate Straightening Machine:
a) There is one piece of straightening unit in one set of the Steel Plate Sheet Metal Straightening Machine;
b) The straightening unit can be moved leftward and rightward under motor drive, for aiming on joint welding seam precisely;
2) Operation on JF16 Steel Plate Sheet Metal Straightening Machine is relatively simple: There is a hand held operating pendant equipped with the machine, shown as below:
Operating pendant of Wuxi JACK JF16 Sheet Metal Steel Plate Straightening Machine: (Fig.9)
3) Working Unit and Workpiece Protection in JF16 Steel Plate Sheet Metal Straightening Machine:
a) The motorized supporting rollers can be elevated up and down within certain stroke (Here in JF16 is 40mm);
b) The downward acting straightening roller can also descend down and ascend up under motor drive;
c) In this way, the straightening roller and supporting rollers can be “moved away” during workpiece feeding into and out of the Steel Plate Straightening Machine, avoiding the hidden risks of bumping/ collision/ scratch.
C. Brief Introduction on J16 Angle Stiffener Steel Plate Straightening Machine:
1. Workpieces Applicable for J16 Angle Ribbed Steel Plate Straightening Machine:
Any stiffener plate unit with sizes of:
1) Width ranges from 800mm to 3000mm;
2) Thickness ranges from 6mm to 16mm; --- This critical specification can be tailor made. In J series Angle Ribbed Steel Structure Straightening Machine, the max. thickness of stiffener plate unit for which Wuxi JACK has produced up to now (Year 2023) is 28mm thickness;
3) Angle Steels interval on fabricated stiffener plate unit can be from 450mm to 600mm --- This can also be designed on customer demand;
4) Quantity of Angle Steels on Fabricated Stiffener Plate Unit in J16 Angle Stiffener Steel Structure Straightening Machine:
a) This can be from 3 pieces to 6 pieces or more;
b) In case of more than 3 pieces of Angle Steel on ribbed plate unit, the ribbed plate unit can not be completed straightening with one time working cycle of the Angle Stiffener Steel Structure Straightening Machine;
c) Instead, the 3 groups of straightening units need to be moved laterally upon the completion on first group of Angle Steels straightening, on the ribbed plate unit;
d) A piece of 5 Angle Steels stiffener plate unit levelled from Wuxi JACK J16 Angle Ribbed Steel Structure Straightening Machine: (Fig.10)
2. Structure and Technical Superiorities of Wuxi JACK J Series Angle Stiffener Steel Plate Straightening Machine:
1) Technical Sophistication: Comparatively, J16 Angle Ribbed Steel Structure Straightening Machine is more sophisticated than JF16 Sheet Metal Steel Plate Straightening Machine;
2) The 3 groups of straightening units can be either worked in pace as an integral part, or operated individually based on workpiece structure;
3) Control Mechanism in J16 Angle Ribbed Steel Plate Straightening Machine:
a) The critical control parameter here is lateral movement of the 3 pieces of straightening rollers, according to actual fabricated coordination of Angle Steels on the stiffener plate unit;
b) Team or Single Control? In this special design J16 Angle Stiffener Steel Plate Straightening Machine , the 3 pieces of straightening rollers can either controlled separately, or as a group;
c) The corresponding lateral movement of the straightening roller is detected with encoder, displayed in digital form, and guided with heavy duty precise linear guiderails;
d) Testing on state-of-art photoelectric closed loop control system in Wuxi JACK J series Angle Stiffener Steel Plate Straightening Machine: (Fig.11)
3. Operating the J16 Angle Ribbed Steel Structure Straightening Machine:
1) The related operation in the Angle Stiffener Steel Plate Straightening Machine is realized with advanced technology HMI control station;
2) Of which operating interface is programmed specifically by Wuxi JACK electric engineers;
3) There are process parameters keying in interface, for input position information of the 3 straightening rollers respectively:
4) Interface for keying in position data of the 3 straightening rollers, in Wuxi JACK J16 Angle Stiffener Steel Plate Straightening Machine: (Fig.12)
D. Summary on Wuxi JACK JF and J series Angle Ribbed Steel Plate Straightening Machine:
1. Market Demand Prospect of Angle Ribbed Steel Structure Straightening Machine:
1) Where Used: As mentioned previously, the 2 types of Steel Structure Straightening Machine discussed in this blog are applied in large scale Shipbuilding production lines;
2) Current Status: Considering currently, companies of Shipbuilding industry are mainly spread at China and Korea, these Steel Structure Straightening Machine are mainly requested by Chinese domestic clients;
3) By the year 2023, all the customers of Wuxi JACK Steel Structure Straightening Machine are based in China;
4) Overseas Demand Expectation: Meanwhile, with industry development across the globe, there surely exist potential market on these Angle Ribbed Steel Plate Straightening Machine;
2. Wuxi JACK Position in Angle Stiffener Steel Plate Straightening Machine:
1) Technical Specialty: There is no standard model with these Angle Stiffener Steel Structure Straightening Machine. Every set of the machine need to be special designed, after in-depth communication with customers;
2) Demand on Supplier Producer: So, the company taking on bid of Steel Structure Straightening Machine should have strong technical capability/ rich experience, and leading process technology, to manufacture superior quality Sheet Metal Steel Plate Straightening Machine for customers;
3) Wuxi JACK Position: Wuxi JACK is pioneer in this field. Over the past 5 years from 2018 to 2023, we have successfully produced over 10 sets of large size different models of tailor made Angle Ribbed Steel Plate Straightening Machine and Steel Structure Straightening Machine, for 3 renowned listed large Chinese Shipbuilding Group, in Guangzhou and Shanghai.
