The Purpose of This Blog on Metal Structure Flange Milling Machine:
1. Business Significance of Metal Structure End Milling Machine:
DX series H Beam End Face Milling Machine ranks the top three products of inquiry and selling volume at Wuxi JACK. This reflects at least 2 truths:
1) H Beam End Milling Machine has very large market demand and extensive use;
2) Wuxi JACK produced Metal Structure End Face Milling Machine is top grade product in the market, and recognized by customers;
2. Here We will Answering 2 Questions on Metal Structure End Face Milling Machine:
1) What is H Beam End Face Milling Machine?
2) How to correctly use and maintain on H Beam End Face Milling Machine?
3. Topics Covered on Metal Structure End Face Milling Machine:
Function and Application of H Beam End Face Milling Machine;
Structure and Key Components of H Beam End Milling Machine;
Classification on Metal Structure End Face Milling Machine;
New Generation Featured Product: CNC Metal Structure End Face Milling Machine;
Wuxi JACK Leading Position on Metal Structure End Milling Machine;
Operating Procedure on Metal Structure End Face Milling Machine;
Precautions on Daily Using Metal Structure End Milling Machine
A. Function and Application of H Beam End Face Milling Machine:
1. Usage: This is an automated and high efficiency machine tool, for milling off rough surface of metal structure into clean and gloss;
2. Workpieces Suitable for Metal Structure Flange Milling Machine:
1) The starting and largest volume workpiece is H Beam, especially at early stage of development. This is why it was named as H Beam End Face Milling Machine;
2) Expansion: Nowadays, more and more metal structures are being machined in this End Milling Machine. Especially with adoption on CNC, any regular/ irregular and special shape of working parts can be machined in CNC End Face Milling Machine:
3) Typical workpieces for Metal Structure End Face Milling Machine: (Fig.1)
B. Structure and Key Components of H Beam End Milling Machine:
1. Constructure of Metal Structure Flange Milling Machine:
Any set of the End Face Milling Machine has skeleton of inverted mechanical “T” frame:
1) A piece of horizontal base bed fixed into foundation, its length corresponding with max. horizontal stroke of the End Milling Machine:
Horizontal base of Wuxi JACK DX1520 Metal Structure End Milling Machine: (Fig.2)
Valid horizontal stroke: 2000mm
2) A piece of strong upright column assembled onto and moving along the horizontal bed, which determines max. vertical stroke of the End Milling Machine:
Solid upright column of Wuxi JACK DX6080 large Metal Structure Flange Milling Machine: (Fig.3)
2. Key Units and Elements in H Beam End Face Milling Machine:
Any tiny to large component is essential for guaranteeing long term stable running of the End Face Milling Machine, and here are some typical ones:
1) 7.5/9.3/11kW Milling Head in Conventional and CNC End Milling Machine: (Fig.4)
2) Heavy duty high precision linear guiderail, for guiding movement of milling head along X/Y axis in H Beam End Face Milling Machine: (Fig.5)
3) Milling head mounting base, for leading its movement and tilting, during running of the Metal Structure End Face Milling Machine: (Fig.6)
C. Classification on Metal Structure End Face Milling Machine:
We can group End Milling Machine on the basis of its max. vertical milling stroke, or electric control:
1. Classification Based on Max. Y Axis Stroke of Metal Structure End Face Milling Machine:
Yes, in End Face Milling Machine, the most important specification is its max. vertical stroke. Because, the larger the vertical stroke, the higher the upright column should be, and the more challenge to produce eligible column:
1) The smallest specification DX08xx series Metal Structure Flange Milling Machine: (Fig.7)
With max. Y axis vertical stroke of 800mm:
2) The largest selling volume DX15xx series Metal Structure Flange Milling Machine: (Fig.8)
3) The biggest specification DX60xx series Large Metal Structure Flange Milling Machine: (Fig.9)
2. Based on Control Form of Metal Structure End Milling Machine:
1) “Conventional” A.C. relay control End Face Milling Machine: Covering full range of the equipment: From DX08xx series to DX60xx series;
2) CNC End Face Milling Machine: From CNC-DX12xx series to CNC-DX35xx series.
D. New Generation Featured Product: CNC Metal Structure End Face Milling Machine:
1. Business Background of CNC End Face Milling Machine:
1) The introduction of CNC Metal Structure End Face Milling Machine is to widen its applicating field, from conventional to any “strange” and “irregular” workpieces:
2) Typical workpieces for CNC Metal Structure End Face Milling Machine: (Fig.10)
2. Strong Points of CNC End Milling Machine:
1) Expanding usage of Metal Structure Flange Milling Machine;
2) Raise up working speed;
3) User friendly operation, making monitoring process convenient and intuitive.
E. Wuxi JACK Leading Position on Metal Structure End Milling Machine:
1. Full Range: Wuxi JACK designs and produces whole line of the above introduced product in DX series Metal Structure End Face Milling Machine for domestic and overseas customers. We are the only company in the industry with this capability;
2. Leading Position in manufacturing heavy duty Metal Structure End Face Milling Machine, especially from DX40xx to DX60xx: Currently in industry, only very supplier has this capability and successful experience;
3. Featured product of CNC Metal Structure End Face Milling Machine: For this boom and promising series, Wuxi JACK is undoubtedly the solitary entity who has produced numerous sets with high performance for clients.
F. Operating Procedure on Metal Structure End Face Milling Machine:
1. Preparation Work on H Beam End Face Milling Machine:
Before starting,
1) Visual check on all parts of the End Face Milling Machine;
2) Add oil to lubrication parts;
3) Check tight or loose condition of connecting parts;
2. Basic Operation on Metal Structure End Milling Machine:
1) Press START button of H Beam End Milling Machine;
2) Implement idle running, checking and confirming on correct revolving direction of milling cutter;
3) Load workpieces onto hydraulic drive clamping table and secure it;
4) Set up proper milling velocity along X/Y axis for official running of the Metal Structure Flange Milling Machine.
G. Precautions on Daily Using Metal Structure End Milling Machine:
1. Safety: This is always the No.1 importance for everyday working. Wuxi JACK gives security tips in manual book of the End Face Milling Machine, and customers can initiate on regulations based on practical condition;
2. Operator Qualification: Operators should be trained/ tested/ have certain period of trail operation, before official working at this station;
3. Daily Job: Strictly abide by operating regulations and TPM of Metal Structure Flange Milling Machine;
4. Sanitary: Always keep clean and tidy status of Metal Structure End Face Milling Machine: At completion of each shift, clean working site to remove chips and dirt;
5. Service: Apply lubricating oil onto moving and rotating parts;
6. Consumables Importance for Running of Metal Structure Flange Milling Machine:
1) Proper operation can keep consumption and replacing facing cutter as little as possible;
2) This can maintain minimum level running cost of the H Beam End Face Milling Machine,
3) As well as its operation efficiency;
7. Abnormal Conditions: If ever malfunction occurs during operation, the End Face Milling Machine should be shut down immediately, and operator should inform maintenance personnel with no time delay.
