Subject of This Blog on 3 in 1 Integral Function H Beam Welding Machine:
1) Background: A good beginning is half success. For delivering the best and consistent performance of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine (Pull Through H Beam Welder), the proper hoist, and installation is one of the preconditions;
2) Topics of This Blog on 3 in 1 H Beam Fabrication Machine:
Here we will discuss a bit on this aspect: What should be done for the successful initiation of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine:
a) Hoist of the Pull Through H Beam Welder 3 in 1 H Beam Fabrication Machine;
b) Mechanical System Installation of the 3 in 1 Integral Function H Beam Welding Machine:
c) Electric System Installation and SAW Power Supply of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine
1. Put the Pull Through H Beam Welder 3 in 1 H Beam Fabrication Machine into Place:
1) Unloading: The vehicle for transportation of the 3 in 1 Integral Function H Beam Welding Machine should be parked alongside main isle of workshop, and close to its gate;
2) Hoist: The Pull Through H Beam Welder should be hoisted out of transporting carriage of the vehicle and onto workshop floor in perpendicular position. Do not hoist in oblique way;
3) Location: The storage and transportation signs conform to the national standard of country this 3 in 1 I H Beam Fabrication Machine used (In China, it is GB/T191);
4) Caution Against: No hitting/ tipping/wet with rain and shown happened on the 3 in 1 integral function H Beam Welding Machine;
Locating and installing Wuxi JACK PHJ15 model 3 in 1 H Beam Fabrication Machine at a customer new workshop: (Fig.1)
2. Mechanical System Installation of the 3 in 1 Integral Function H Beam Welding Machine:
1) Check On Arrival: At the delivery of customer site, please check quantity and type of subassemblies/ components of the Pull Through H Beam Welder with its shipping list and packing list. And check carefully whether there is spoilage / deficiency of units happened;
2) Foundation Prepare: Foundation of the 3 in 1 H Beam Fabrication Machine is ready for installation. Wuxi JACK will give customer foundation drawing ahead of time;
3) Preparation Work: Before installation, clean and degrease all the parts/ elements of mechanical system of the 3 in 1 Integral Function H Beam Welding Machine;
4) Make Levelness of Machine Bed: Make leveling of the 3 in 1 I H Beam Fabrication Machine main body after its hoisted into foundation; Then put on anchor bolts, and make the second time cement pouring for fixation;
5) Cement Pouring: Mechanical main body of the Pull Through H Beam Welder needs to be poured with concrete two times, and only after the sufficient curing period of concrete, can anchor bolts be secured;
6) Conveyors Deployment: Input and output conveyors of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine should be fixed by means of expansion bolts based on foundation drawing;
7) Adjusting on Conveyor: Make adjustment on height of roller table surface of conveyor, making it consistent with, or slightly lower than surface height of the main driving roller of the Pull Through H Beam Welder;
Deploying, adjusting and fixing mechanical main frame together with input and output conveyors of Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine: (Fig.2)
3. Connecting on Electric System and SAW Power Supply of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine:
1) Main Units: Electric control system of this Pull Through H Beam Welder is composed of one set of control cabinet and one piece of operating panel;
2) Respective Position: Of which, the control cabinet should be put alongside main body of the 3 in 1 integral function H Beam Welding Machine, and operating panel is installed on the right or left column of Pull Through H Beam Welder main body. This is for the purpose of easy and user friendly operation;
3) Cable Wire Connection in 3 in 1 integral function H Beam Welding Machine:
a) Cable Terminal Connection: When making wiring on the 3 in 1 H Beam Fabrication Machine, please take great care on make sure that, each piece of the wire is connected with its terminal inside control cabinet and operating panel correctly, without false;
b) Rule of Connection: The wire number of up (Terminal) and lower (Wire) should be identical, as is seen in below illustration:
Electric control board of Wuxi JACK 3 in 1 Integral Function H Beam Welding Machine: (Fig.3)
c) Check Way: Need to check whether there is issues of miss connection or wrong connection. Only after confirming full proof wiring, can the power switch be closed for power on of the 3 in 1 I H Beam Fabrication Machine;
d) Proof: By this time, power indicating lamp on the operating panel should illuminates;
4) SAW Power Supply in Integral Function H Beam Welding Machine:
a) Potential Risk: There is distinction in wirings, control cables and welding cables of SAW (Submerged arc welding) power supply and its control console equipped in the Pull Through H Beam Welder, please do not make confused;
b) Guidance Document: For detail, the manual book of SAW power supply gives particular instruction inside, which will be provided to customer together with operating manual and other technical documents of the 3 in 1 integral function H Beam Welding Machine;
Operating panel and SAW power supply control consoles in Wuxi JACK 3 in 1 H Beam Fabrication Machine: (Fig.4)
Postscript on Proper Starting on the 3 in 1 Integral Function H Beam Welding Machine:
1) Customer should keep properly all the technical documents of the 3 in 1 I H Beam Fabrication Machine, in case anytime necessary to consult it:
2) Product certificate of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
3) Operating manual/ Electric diagram/ Foundation Drawing/ Hydraulic Diagram of the Pull Through H Beam Welder;
4) Operating manuals of SAW power supply/ A.C. Inverter equipped in the 3 in 1 Integral Function H Beam Welding Machine;
5) Besides this 3 in 1 integral function H Beam Welding Machine, as a professional supplier on welding and cutting equipment, Wuxi JACK also design and produce series of other best-selling products of both standard and tailor-made. For example, T Beam Production Line, and H Beam End Face Milling Machine, etc. For your interest, please check the corresponding product sections.
